ZF-Multitrac MT-L 3085 II3098 II Repair Manual – PDF DOWNLOAD

Description

ZF-Multitrac MT-L 3085 II3098 II Repair Manual – PDF DOWNLOAD

FILE DETAILS:

ZF-Multitrac MT-L 3085 II3098 II Repair Manual – PDF DOWNLOAD

Language : English
Pages : 90
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

ZF-Multitrac MT-L 3085 II3098 II Repair Manual – PDF DOWNLOAD

Preface
General
Labeling of identification plate
Examples of contact patterns for the Gleason gear tooth system
Conversion table
Denomination of standard dimensions
Tightening torques for screws
TOOLS WS/1 … WH/5
Special tools
Commercial tools
WS/1 … 10
WH/1 … 5
DISASSEMBLY 1/1 … 4/8
1. Disassembly output and brake
2. Disassembly axle housing
3. Disassembly drive
4. Disassembly differentials
4.1 Disassembly multi-disk differential lock DHL-2400
4.2 Disassembly differential D-2400
4.3 Disassembly multi-disk differential lock DL-2400
REASSEMBLY 5/1 … 8/12
5. Reassembly differentials
5.1 Reassembly multi-disk differential lock DHL-2400
5.2 Reassembly differential D-2400
5.3 Reassembly multi-disk differential lock DL-2400
6. Reassembly drive
6.1 Determination of shim to obtain a correct contact pattern
6.2 Reassembly of input pinion
6.3 Determination of shim for setting of bearing rolling torque and backlash
7. Reassembly axle housing
8. Reassembly output and brake

DESCRIPTION:

ZF-Multitrac MT-L 3085 II3098 II Repair Manual – PDF DOWNLOAD

Structure of the Service Manual:

• The structure of this repair manual reflects the sequence of work steps for completely dismantling the removed unit.
• Tools required for carrying out the repair work are listed in the current text as well as in chapters “WS” (List of Special Tools) and “WH” (Commercial Tools).

Important information on labor safety:

• As a basic principle, the workshop carrying out the repair or maintenance of ZF units shall be fully responsible for labor safety.
• The observance of all valid safety regulations and legal requirements is a prerequisite for avoiding any damage to persons and products during maintenance and repair work.
• Repair workshops must familiarize themselves with these regulations prior to starting any work.
• A suitably trained and skilled staff is required for a proper repair of these ZF products.
• The repair workshop shall be responsible for the training

GENERAL :

• The Service Manual covers all work required for disassembly and the relating reassembly.
• When repairing the unit, ensure utmost cleanliness and excellent workmanship. Dismantle the unit only if any damaged parts must be replaced. After removing screws or nuts, loosen lids and housing parts which were installed with seals by slight blows with a plastic hammer. Use suitable pulling devices for removing parts being tightly installed on the shafts, such as bearings, bearing rings and similar.
• Carry out disassembly and reassembly work on a clean working place. Use special tools which have been developed for this purpose. Prior to reinstallation of the parts, clean contact faces of housings and lids from residues of seals. Remove any burrs or similar irregularities with an oil stone. Clean housings and end covers, in particular corners and angles, with a suitable detergent. Damaged or heavily worn parts must be replaced, with an expert assessing whether parts subject to normal wear during operation, such as bearings, thrust washers etc. will be reinstalled

G.B 30/01/25