1992 Chevrolet CUCV M1008 M1009 M1010 M1028 M1031 Repair Parts Manual TM 9-2320-289-34P

Description

File Details

• Manual type: Direct Support and General Support Maintenance Repair Parts and Special Tools Lists (including depot maintenance RPSTL)
• Brand / models: Chevrolet CUCV series — M1008, M1008A1, M1009, M1010, M1028, M1028A1, M1028A2, M1028A3, M1031
• Document numbers: Army TM 9-2320-289-34P; Air Force TO 36A12-1A-2084-2; Marine Corps TM2320-34P/5
• Date: 1 May 1992 (current as of 7 February 1992); supersedes TM 9-2320-289-34P dated 9 February 1990 and all changes
• Language: English
• Page count: 984
• File format: PDF

What This RPSTL Is For

The 1992 Chevrolet CUCV M1008 M1009 M1010 M1028 M1031 Repair Parts Manual TM 9-2320-289-34P is the multi-service parts catalog used at direct support, general support, and depot to identify, requisition, and dispose of authorized spares, repair parts, and special tools for the CUCV tactical truck family. It is not a step-by-step shop procedure book. Each illustrated figure is paired with a line-item listing that gives item number, SMR code, CAGEC, manufacturer part number, nomenclature, usable-on code, and quantity per figure.

Covered end items, with National Stock Numbers printed on the title pages, are the 1-1/4-ton 4×4 cargo trucks M1008 (2320-01-123-6827) and M1008A1 (2320-01-123-2671); the 3/4-ton 4×4 utility truck M1009 (2320-01-123-2665); the 1-1/4-ton 4×4 ambulance M1010 (2310-01-123-2666); the 1-1/4-ton 4×4 shelter carriers M1028 (2320-01-127-5077), M1028A1 (2320-01-158-0820), M1028A2 (2320-01-295-0822), and M1028A3 (2320-01-325-1937); and the 1-1/4-ton 4×4 chassis M1031 (2320-01-133-5368).

How Parts Are Coded and Found

Section I explains the five-position SMR code so you can see how an item is sourced (stocked, kit-only, manufactured from bulk, assembled at a stated maintenance level, or ordered by CAGE and part number), who may remove and replace it, who may complete repair, and who condemns an unserviceable unit. Source codes such as PA through PG, kit codes KD/KF/KB, manufacture codes MO through MD, and assembly codes AO through AD are defined in the introduction, along with XA/XB/XC/XD notes for next-higher-assembly and non-stocked items.

Usable-on codes printed in the description column separate model-specific hardware: 194 for M1008 Type B cargo/shelter, 208 for M1008A1 Type B cargo with troop seat, 209 for M1009 Type A utility, 210 for M1010 Type C ambulance, 230 for M1028 Type E shelter carrier, 252 for M1028A1 Type F shelter carrier with PTO, 254 for M1028A2 Type F shelter carrier with PTO, 256 for M1028A3 Type E shelter carrier, and 231 for M1031 Type D chassis. Uncoded lines apply to all models in the list.

Section IV then gives three cross-reference paths: National Stock Number index in NIIN sequence, part-number index in alphanumeric order with CAGEC, and a figure-and-item-number index that returns NSN, CAGE, and part number. That structure is the practical way to go from a broken piece on the truck to a requisition line.

Chapters Covered

• Section I — Introduction (scope, SMR codes, column explanations, usable-on codes, how to locate parts)
• Section II — Repair Parts List
• Group 01 Engine — engine assembly mounts and lifting brackets; crankcase, block, cylinder heads and plugs; crankshaft; flywheel; pistons and connecting rods; valves, camshaft, rocker arms, and covers; oil pump, filter, pan, cooler lines, sampling valve, and crankcase depression valve; intake and exhaust manifolds
• Group 03 Fuel System — fuel injector; supply and injector pumps, vacuum valve, injector-pump components, injector lines; air cleaner; fuel tanks and lines (M1009 vs. all except M1009); fuel filter; glow plugs and temperature sensor; accelerator linkage
• Group 04 Exhaust System — mufflers and pipes for M1009 and for all except M1009
• Group 05 Cooling System — radiator and coolant recovery reservoir; radiator shroud; thermostat and hoses; water pump; engine fan assembly
• Group 06 Electrical System — alternators and mounting (left/right and M1010), alternator components, voltage regulator and relay (M1010), starter and starter components, instrument-panel harness and cluster, accessory terminal board, power junction box, radio feed harness (M1009), battery booster resistor, glow-plug relay, lamp switches and fuses, blackout headlamps and taillamps, sending units, horn, batteries and cables, chassis and body wiring harnesses including glow-plug and heater-control harnesses
• Group 07 Transmission — shifting linkage and vacuum modulator; transmission assembly and mounts; torque converter, oil pan, and filler tube; forward and direct clutches; center support and carriers; case and parking lock; control valve, governor, and servo; oil pump, filter, and cooler lines
• Group 08 Transfer Case — Model 208 and Model 205 assemblies, adapters, component parts, housing, case vent, and gearshift linkage
• Group 09 Propeller Shafts — front shafts (first and second design, including M1008 and M1009 variants) and rear propeller shaft
• Group 10 Front Axle — axle and breather; spindle assemblies; differential, ring and pinion; steering knuckle assemblies (M1009 vs. all except M1009)
• Group 11 Rear Axle — axle, breathers, shafts, housings; differential lock, ring, and pinion by model group including M1028A2/A3 and M1009
• Group 12 Brakes — parking-brake pedal and release; rear shoes and front pads; power booster and master cylinder; brake lines and weight-proportional valve; front calipers; rear wheel cylinders; brake pedal and brackets
• Group 13 Wheels and Tracks — front hub, rotor, rear hub, and brakedrum; tires
• Group 14 Steering — steering wheel and column; pitman arm and absorber; tie-rod assemblies; power steering gear; hydraulic pump and component parts; steering lines
• Group 15 Frame and Towing — bumpers, rear tie-downs (M1031), frame sections, clevises, pintle assemblies, spare-wheel carriers
• Group 16 Springs and Shock Absorbers — front and rear springs by model family; front and rear shocks; front stabilizer and rear stabilizer (M1028A2/A3)
• Group 18 Body, Cab, Hood, and Hull — brush guard and grille, hood and latch, doors, cargo box and endgate, seats and belts, weapons mount, M1010 ambulance body panels, doors, litter, partition, and stowage boxes
• Group 22 Accessory Items — cargo cover (M1008/M1008A1), wipers, mirrors, antenna brackets, heater assemblies and ducts, M1010 personnel heater
• Group 33 Special Purpose Kits — engine shipping container; winterization heaters, exhausts, insulation, battery boxes, wiring harnesses, troop seat
• Group 39 Searchlight — spotlight assembly (M1010)
• Group 47 Gages — speedometer and cable
• Group 52 Air Conditioner/Heater (M1010) — assembly, compressor, hoses, condenser, evaporator, blower
• Group 94 Repair Kits
• Group 95 Bulk Materiel
• Section III — Special Tools (Group 26)
• Section IV — NSN, part-number, and figure/item indexes

Taken together, those groups give a technician the illustrated breakout of the diesel engine assembly listed as P/N 14067734, the fuel-injection and glow-plug hardware, cooling and exhaust pieces, the full electrical and lighting suite including blackout lamps, the automatic transmission and both transfer-case designs, axles and brakes split where M1009 hardware differs, steering and frame attachments, body and ambulance-specific structure, winterization kits, and the special tools needed to service them.

Model Differences Called Out in the Listings

Many figures exist in paired versions so the 1992 Chevrolet CUCV M1008 M1009 M1010 M1028 M1031 Repair Parts Manual TM 9-2320-289-34P does not mix incompatible hardware. Fuel tanks and front/rear fuel lines are listed separately for M1009 versus all other models. Exhaust mufflers and pipes follow the same split. Alternator mounting and component figures separate M1010 from the remaining trucks. Rear blackout and taillamp illuminating parts, plus several wiring harnesses, distinguish M1010 and M1031 from the cargo and shelter trucks. Transfer-case figures are split between Model 208 and Model 205. Front and rear axle, differential, steering knuckle, hub, spring, and shock figures isolate M1009 where the 3/4-ton utility differs. Shelter-carrier figures add PTO-related and rear-stabilizer parts on M1028A2 and M1028A3, and the M1010 ambulance section runs from outer body panels through litter, attendant seat, sliding door, and air-conditioner compressor.

Selected line items also carry VIN applicability notes printed in the description column, for example a radiator shroud that applies to vehicles starting with VIN FF136169 and VIN FF300021, and certain front-axle notes tied to VIN ending F136169. Those notes stay with the part line rather than being generalized across the series.

IMAGES PREVIEW

Related Technical Manuals Named in This Publication

The introduction lists associated CUCV publications: LO 9-2320-289-12, TM 9-2320-289-10, TM 9-2320-289-20, TM 9-2320-289-20P, and TM 9-2320-289-34. Fabrication of items source-coded as manufactured from bulk, and assembly of items source-coded as assembled from components, are directed to TM 9-2320-289-20 or TM 9-2320-289-34. This RPSTL therefore works as the parts companion to those organizational and DS/GS maintenance manuals rather than replacing them.

What a Shop Can Do With the Listings

With the TM 9-2320-289-34P Chevrolet CUCV repair parts manual open, a parts clerk or DS/GS mechanic can match an illustrated callout to NSN and CAGE/part number, confirm the usable-on code before ordering, see whether the item is stocked, kit-only, or made from a listed bulk hose or tube, and read quantity per figure. Engine figures cover mounts, cylinder-head and block plugs, crankshaft and damper, flywheel, pistons (including oversize listings), camshaft and valves, oil pump and cooler lines, and intake/exhaust manifolds. Fuel figures identify injector nozzles, supply and injector-pump parts, glow plugs (quantity eight on the listed figure), tanks, filters, and cut-to-length lines. Electrical figures identify dual-side alternator mounts, starter motor components, instrument cluster lamps, glow-plug relay, batteries and slave connector, and the many chassis harnesses. Driveline figures cover torque converter through parking lock, both transfer cases, propeller shafts by design generation, and differentials with lock hardware on specified models. Brake, steering, spring, and body figures support identification of calipers, wheel cylinders, power booster, hubs, LT235/85R16 tires listed for the cargo/ambulance/shelter/chassis group, pintles, cargo box, and M1010 ambulance structure.

Special-tool figures in Section III list authorized TMDE and support equipment with basis-of-issue notes, including hub wrenches, seal packers, bearing pre-load gages, clutch compressors, and rear-axle spreaders tied to stated usable-on codes. Group 94 collects repair kits; Group 95 lists bulk materiel used to fabricate hoses, tubes, wire, and insulation called out as “MAKE FROM” in the parts columns.

Get the Manual and Start Identifying Parts

The 1992 Chevrolet CUCV M1008 M1009 M1010 M1028 M1031 Repair Parts Manual TM 9-2320-289-34P supports the jobs that depend on the correct NSN and part number: engine, fuel, cooling, electrical, transmission, transfer-case, axle, brake, steering, frame, body, winterization, and ambulance-equipment identification at direct support, general support, and depot. Ordering against the printed CAGE, part number, usable-on code, and SMR guidance reduces mismatched hardware across the nine listed CUCV models. After payment you receive an instant PDF download—no shipping wait—readable on any device and printable for the bench or parts cage.