Chevrolet CUCV M1008 M1009 M1010 M1028 M1031 Parts Manual TM 9-2320-289-20P 1992

Description

Chevrolet CUCV Series Parts Manual TM 9-2320-289-20P — 1992 Edition

This is the complete TM 9-2320-289-20P unit maintenance repair parts and special tools list, current as of 7 February 1992, covering the entire Chevrolet CUCV tactical truck family. It supersedes the 1988 edition and all prior changes. The manual lists every authorized spare and repair part for unit-level maintenance across all nine CUCV variants, organised by functional group with exploded-view figures, National Stock Numbers, part numbers, CAGE codes, and SMR codes.

File Details

• Manual type: Unit Maintenance Repair Parts and Special Tools List (RPSTL), including depot maintenance parts lists
• Brand / Manufacturer: Chevrolet (General Motors) — U.S. Army CUCV programme
• Document number: TM 9-2320-289-20P (also cross-referenced as AIR FORCE TO 36A12-1A-2084-1 and MARINE CORPS TM 2320-20P/3)
• Date: Current as of 7 February 1992; supersedes TM 9-2320-289-20P, 16 September 1988
• Language: English
• Page count: 724 pages
• File format: PDF

Models Covered

• M1008 — Truck, Cargo, Tactical, 1-1/4 Ton, 4×4 (NSN 2320-01-123-6827)
• M1008A1 — Truck, Cargo, Tactical, 1-1/4 Ton, 4×4 (NSN 2320-01-123-2671)
• M1009 — Truck, Utility, Tactical, 3/4 Ton, 4×4 (NSN 2320-01-123-2665)
• M1010 — Truck, Ambulance, Tactical, 1-1/4 Ton, 4×4 (NSN 2310-01-123-2666)
• M1028 — Truck, Shelter Carrier, Tactical, 1-1/4 Ton, 4×4 (NSN 2320-01-127-5077)
• M1028A1 — Truck, Shelter Carrier w/PTO, Tactical, 1-1/4 Ton, 4×4 (NSN 2320-01-158-0820)
• M1028A2 — Truck, Shelter Carrier w/PTO, Tactical, 1-1/4 Ton, 4×4 (NSN 2320-01-295-0822)
• M1028A3 — Truck, Shelter Carrier, Tactical, 1-1/4 Ton, 4×4 (NSN 2320-01-325-1937)
• M1031 — Truck, Chassis, Tactical, 1-1/4 Ton, 4×4 (NSN 2320-01-133-5368)

Chapters Covered

• Introduction — scope, general information, explanation of columns, SMR codes, special information, how to locate repair parts
• Engine assembly mounts, lifting brackets, and mounting hardware
• Crankshaft, pistons, flywheel, and related parts
• Camshaft, valves, rocker arms, and related parts
• Engine oil pump assembly, filter, pan, and related parts
• Exhaust manifold
• Fuel injector and related parts
• Supply pump, injector pump, and related parts
• Vacuum valve and hoses
• Injector lines and related parts
• Air cleaner
• Fuel tank and related parts (M1009 and all except M1009)
• Exhaust mufflers and pipes
• Radiator, coolant recovery reservoir, and related parts
• Radiator shroud
• Water pump, fan, belts, and related parts
• Generator and mounting
• Starter motor and relay
• Instrument panel wiring harness
• Instrument cluster assembly
• Door ajar and glow plug indicator, voltmeter, gas-particulate filter unit, floodlight switch
• Power junction box and cable
• Radio feed harness (M1009)
• Battery booster resistor
• Batteries, battery trays, and related parts
• Cables and slave connector
• Front wiring harness
• Blackout and taillamp wiring harness and trailer wiring harness
• Engine wiring harness (all except M1010, and M1010)
• Heater control, diagnostic, and door alarm wiring harnesses
• Shifting
• Transmission vacuum modulator lines
• Transmission and oil pan
• Oil pump assembly and transmission filter
• Transmission oil cooler lines
• Transfer case assembly and adapter (Model 208 and Model 205)
• Transfer case component parts
• Case vent component parts
• Gearshift lever and linkage (Model 208 and Model 205)
• Front propeller shaft assembly (all except M1009 first design, M1009 first design, M1009 second design)
• Rear propeller shaft
• Front axle breather
• Rear axle breather
• Front axle assembly
• Steering knuckle assembly
• Rear axle shafts
• Rear axle housing
• Differential lock assembly, ring, pinion, and related parts
• Parking brake pedal and release mechanism
• Rear brake shoe assembly components, front brake pads, and related parts
• Power booster and master cylinder assemblies
• Front brake lines and related parts
• Rear brake lines, weight proportional valve, and related parts
• Front brake caliper assemblies
• Rear brake wheel cylinder
• Brake pedal, mounting brackets, and related parts
• Front hub, rotor, rear hub, brake drum, and related parts
• Tires
• Steering wheel and column
• Pitman arm, absorber, and related parts
• Tie-rod assembly
• Power steering gear and component parts
• Hydraulic pump
• Hydraulic pump component parts
• Hydraulic steering lines
• Front bumper and related parts
• Rear bumper and mounting parts
• Rear tie-downs (M1031)
• Frame assembly related parts
• Clevises and supports
• Pintle assembly and clevis
• Spare wheel carrier
• Front springs and related parts
• Front shock absorbers
• Rear shock absorbers
• Front stabilizer bar
• Rear stabilizer bar
• Brush guard and grille
• Front moldings
• Front support panels
• Cowl top ventilator panel
• Front hood latch release cable
• Front hood, latch, and hinges
• Instrument panel trim
• Instrument panel components
• Side doors and components
• Inside door trim panel and related parts
• Side door window regulator
• Side door components
• Side door lock assembly
• Side door weatherstrips
• Cargo box and components
• Cargo box mounting
• Body cargo and components (M1009)
• Cargo endgate and components
• Endgate and components (M1009)
• Endgate window handle assembly (M1009)
• Endgate hinges and related parts (M1009)
• Endgate latches and related parts (M1009)
• Endgate torque rods (M1009)
• Endgate latch handle (M1009)
• Endgate weatherstrips (M1009)
• Top assembly and components (M1009)
• Front and rear tie-down brackets (M1028 series)
• Cargo tie-downs (M1008 and M1008A1)
• Jack stowage components
• Windshield and window glass
• Rear fender and related parts (M1028A2 and M1028A3)
• Floormats, insulators, and related parts
• Sunvisor and instrument panel pad
• Seatbelts and mounting parts
• Bench seat and components
• Driver’s seatbelt and mounting parts (M1009)
• Passenger’s seatbelt and mounting parts (M1009)
• Driver’s seat adjuster assembly (M1009)
• Passenger’s seat adjuster assembly (M1009)
• Driver’s seat assembly and components (M1009)
• Passenger’s seat assembly and components (M1009)
• Rear bench seat assembly and components (M1009)
• Seatbelts and mounting parts (M1010)
• Seat assembly driver’s seat, adjuster assembly, and related parts (M1010)
• Seat mounting parts (M1010)
• Communications rack assembly and related parts (M1028A1)
• Weapons mount
• Brackets and mounting parts
• Body assembly (M1010)
• Left side outer panel component parts (M1010)
• Right side outer panel component parts (M1010)
• Roof panel component parts (M1010)
• Rear frame component parts (M1010)
• Left rear door assembly (M1010)
• Right rear door assembly (M1010)
• Rear bumper and step assembly (M1010)
• Left side inner panel related parts (M1010)
• Right side inner panel related parts (M1010)
• Left side stowage box assembly and component parts (M1010)
• Right side stowage box assembly and component parts (M1010)
• Relay panel assembly components and related parts (M1010)
• Attendant’s seat assembly and component parts (M1010)
• Upper litter assembly and component parts (M1010)
• Front half-partition assembly (M1010)
• Interior focus light (M1010)
• Front frame assembly components (M1010)
• Interior sliding door assembly and component parts (M1010)
• Pullman collar and related parts (M1010)
• Cargo cover assembly (M1008 and M1008A1)
• Cover frame components (M1008 and M1008A1)
• Cargo cover mounting parts (M1008 and M1008A1)
• Windshield wiper motor and pump assembly, wiper arm link assembly, wiper blade assembly, and related parts
• Rearview mirrors
• Antenna mounting
• Radio and antenna brackets (M1009)
• Radio, fire extinguisher, and antenna brackets (M1010)
• Heater assembly
• Heater assembly components
• Heater blower motor assembly and component parts
• Heater assembly air ducts
• Heater cable and control assembly
• Heater hoses
• Personnel heater assembly (M1010)
• Personnel heater fuel pump, lines, and related parts (M1010)
• Personnel heater fuel lines and related parts (M1010)
• Transmission and oil pan
• Auxiliary heater fuel pump, lines, and related parts (M1008)
• Warm air heater exhaust
• Coolant heater exhaust
• Coolant heater rear exhaust
• Engine oil cooler lines
• Engine coolant crossover housing, hoses, and fittings
• Coolant heater, fuel filter, fuel line, and mounting brackets
• Warm air heater wiring harness
• Coolant heater wiring harness
• Warm air fuel pump extension harness (M1010)
• Battery boxes and cables
• Personnel heater wiring harness
• Domelight lamp and wiring harness (M1008 and M1008A1)
• Hood and radiator insulators
• Roof cover, intake deflector, window, vent, and related parts (M1008 and M1008A1)
• Roof and endgate covers and mounting parts (M1009)
• Rear door assembly (M1008)
• Rear panel components (M1008)
• Roof panel components (M1008)
• Floor and sidewall panels (M1008 and M1009)
• Cab floor insulators
• Seat and spare tire spacers (M1009)
• Base heater inlet hose, pipe, and related parts
• Base heater outlet hose, pipe, and related parts
• Heater control mounting and cable
• Heater control assembly component parts
• Heater and mounting parts
• Heater blower and hoses
• Blower component parts
• Inlet hose and exhaust pipe
• Personnel/cargo heater (M1008)
• Troop seat assembly and component parts
• Spotlight assembly and component parts (M1010)
• Speedometer and cable assembly and related parts
• Main case assembly and component parts (M1010)
• Gas compressor assembly and mounting brackets (M1010)
• Condenser, cover assembly, and component parts (M1010)
• Blower assembly component parts (M1010)
• Repair kits
• Bulk material
• Special tools
• National Stock Number Index
• Part Number Index
• Figure and Item Number Index

IMAGES PREVIEW

This 1992 edition of TM 9-2320-289-20P is the definitive parts identification reference for the Chevrolet CUCV series. It covers the complete vehicle — from engine internals and fuel injection through to body panels, seating, heating, and specialty M1010 ambulance equipment. Every listed part is cross-referenced to its NSN, CAGE code, part number, and the exact figure/item location in the exploded-view illustrations. The manual also includes the SMR (Source, Maintenance, Recoverability) code system, so you can immediately tell how each part is acquired, who is authorised to install it, and what to do with it when unserviceable. For anyone maintaining, restoring, or supporting a CUCV, this is the parts lookup that eliminates guesswork.

What This Parts Manual Enables You to Do

With TM 9-2320-289-20P open, you can correctly identify and requisition any unit-level repair part for the M1008, M1008A1, M1009, M1010, M1028, M1028A1, M1028A2, M1028A3, or M1031. The exploded-view figures show exactly how components assemble, so you can verify you are ordering the right part before spending money. The NSN and part number indexes let you search by whatever reference you already have — whether that is a stock number off an old box, a part number off a failed component, or a figure/item number from a diagram. The inclusion of bulk materials, repair kits, and special tools means you can also plan fabrication and tooling needs alongside parts orders. For motor pools, restoration shops, and military vehicle collectors, this manual is the difference between a parts guessing game and a confident, correctly sourced repair.

Instant PDF Delivery

This Chevrolet CUCV parts manual is delivered as an instant PDF download — no shipping, no waiting, no physical media. Open it on any device: desktop, laptop, tablet, or smartphone. Print the pages you need for the workshop and keep the full 724-page reference on hand for every future job. Whether you are doing a one-off repair or a full restoration, you will have the complete parts identification resource ready to use immediately after checkout.