1996 Saturn Sc2 Service Repair Manual – PDF DOWNLOAD

Description

1996 Saturn Sc2 Service Repair Manual

FILE DETAILS:

LANGUAGE:ENGLISH
PAGES:1736
DOWNLOADABLE:YES
FILE TYPE:PDF

SAMPLE PAGES FROM MANUAL:

1996 Saturn Sc2 Service Repair Manual

ADJUSTMENTS:
BRAKE RELEASE SWITCH
1. Adjust brake switch by loosening switch bolt, and sliding switch toward or away from brake pedal. Install Brake Switch Adjustment Gauge (SA 9303BR) between brake switch and actuator pad on brake pedal arm. Ensure plunger protrudes through slot in gauge.
2. Using moderate force, pull brake pedal up and push brake switch forward against gauge. Holding brake switch perpendicular to actuator pad, tighten nut to 89 INCH lbs. (10 N.m). Release brake pedal.
3. Tap gauge side-to-side. If gauge does not swing freely, repeat steps 1) and 2). If gauge swings freely, go to next step.
4. Pull brake pedal up with about 2 lbs. of force. Tap gauge side-to-side. If gauge swings freely, repeat steps 1)-4). If gauge does not swing freely, go to next step.
5. Ensure 0.03-0.05″ (0.8-1.2 mm) of plunger is visible between brake switch and actuator pad. Rounded crown of plunger is equal to 0.04″ (1 mm). If 0.03-0.05″ (0.8-1.2 mm) of plunger is not visible, repeat adjustment procedure.

TABLE OF CONTENTS:

1996 Saturn Sc2 Service Repair Manual

Accessories..............................................................................   1
	Cruise Control System................................................................   1
	Rear Window Defogger.................................................................  15
	Headlight Doors......................................................................  22
	Analog Instrument Panel..............................................................  32
	Remote Keyless Entry System..........................................................  41
	Power Mirrors........................................................................  50
	Power Sunroof........................................................................  57
	Power Windows........................................................................  72
	Steering Column Switches.............................................................  80
	Warning Systems......................................................................  91
	Front Wiper/Washer System............................................................ 107
Brake Systems............................................................................ 114
	Anti-Lock Brake System............................................................... 114
	Disc & Drum.......................................................................... 191
Electrical Systems....................................................................... 205
	Electrical Component Locator......................................................... 205
	Fuses & Circuit Breakers............................................................. 212
	Generator & Regulator................................................................ 218
	Starter.............................................................................. 226
	System Wiring Diagrams............................................................... 232
Engine Mechanical........................................................................ 309
	Cooling System Specifications........................................................ 309
	Drive Belt Routing................................................................... 314
	Electric Cooling Fans................................................................ 332
	1.9L 4-CYL - VINS 7 & 8.............................................................. 409
	Starter.............................................................................. 446
Engine Performance....................................................................... 452
	On-Vehicle Adjustments............................................................... 452
	Basic Diagnostic Procedures.......................................................... 454
	Emission Applications................................................................ 467
	General Motors Introduction.......................................................... 470
	Removal, Overhaul & Installation..................................................... 474
	Sensor Operating Range Charts........................................................ 483
	Service & Adjustment Specifications.................................................. 487
	System & Component Testing........................................................... 491
	Self-Diagnostics..................................................................... 514
	Trouble Shooting - No Codes.......................................................... 600
	Theory & Operation................................................................... 614
	Vacuum Diagrams...................................................................... 636
	Wiring Diagrams...................................................................... 638
FWD Axle Shafts.......................................................................... 647
General Information...................................................................... 654
	Abbreviations........................................................................ 654
	Air Bag Deactivation Procedures...................................................... 679
		Air Bag Deactivation Procedures Domestic......................................... 679
		Air Bag Deactivation Procedures Imports.......................................... 704
	Anti-Lock Brake Safety Precautions................................................... 764
	Canadian-To-U.S. Model Reference Tables.............................................. 765
	Clutch Trouble Shooting.............................................................. 768
	Computer Relearn Procedures.......................................................... 770
	Drive Axle Noise Diagnosis........................................................... 772
	Electrical........................................................................... 775
	Electrostatic Discharge (ESD) Warning - Basic Information............................ 784
	Engine Overhaul Procedures........................................................... 786
	Engine Performance Diagnostic Routine Outline........................................ 829
	Engine Performance Safety Precautions................................................ 830
	Engine Performance Trouble Shooting.................................................. 831
	English-Metric Conversion Chart...................................................... 835
	Gear Tooth Contact Patterns.......................................................... 840
	General Cooling System Service....................................................... 842
	How To Use The Engine Performance Section - 1989 & Newer Models...................... 845
	Manual Transmission Trouble Shooting................................................. 849
	OBD-II Vehicles - OBD-II Readiness Monitors.......................................... 851
	Symptom Check List Worksheets........................................................ 913
	Traction Control, 4WD & AWD Identification & Disable Procedures - All Models......... 927
	Trouble Shooting - Basic Procedures.................................................. 999
	Uniform Inspection and Communication Standards - Brake Systems.......................1055
	Uniform Inspection and Communication Standards - Drive Train & Transmission..........1090
	Uniform Inspection and Communication Standards - Electrical Systems..................1133
	Uniform Inspection and Communication Standards - Engine Performance & Maintenence....1189
	Waveforms - Injector Pattern Tutorial................................................1300
	Wheel Alignment Theory & Operation...................................................1333
HVAC.....................................................................................1339
	Compressor Refrigerant Oil Checking..................................................1339
	Compressor Servicing.................................................................1343
	AC Heater System Manual..............................................................1350
	AC System General Servicing..........................................................1370
	Refrigerant Oil & Refrigerant Specifications.........................................1395
Inflatable Restraint System..............................................................1397
Maintenance Information..................................................................1445
Steering Systems.........................................................................1454
	Manual Rack & Pinion.................................................................1454
	Variable Effort Steering.............................................................1458
	Power Rack & Pinion..................................................................1467
	Steering Columns.....................................................................1477
Suspensions..............................................................................1484
	Front Suspension.....................................................................1484
	Rear Suspension......................................................................1493
	Wheel Alignment Specifications & Procedures..........................................1498
Transmissions............................................................................1508
	Electronic Controls..................................................................1508
	AT Overhual..........................................................................1556
	AT Removal & Installation............................................................1652
	AT Servicing.........................................................................1654
	Clutches.............................................................................1675
	Hydraulic Diagrams...................................................................1684
	MT Overhual..........................................................................1692
	MT Removal & Installation............................................................1719
	MT Servicing.........................................................................1725
	Oil Pan Gasket Identification........................................................1729

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1996 SATURN SC2 SERVICE REPAIR MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
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