2007 Eaton Fuller Automated Transmissions TRIG2500 Installation Guide Manual – PDF DOWNLOAD
DESCRIPTION:
2007 Eaton Fuller Automated Transmissions TRIG2500 Installation Guide Manual – PDF DOWNLOAD
RTO-10910B-DM2
RTO-12910B-DM2
RTO-14910B-DM2
RTO-16910B-DM2
How to Use this Manual :
- This Eaton publication is intended to be a reference guide for the installation of the UltraShift™ DM Transmission. General vehicle and transmission information is provided to cover the wide range of applications. This information benefits the OEM installer by providing the correct installation procedures to ensure the utmost in satisfactory operation and long service life.
- For additional transmission information, see the Suggested Tools section in the back of this manual. For specific engine information contact the engine OEM. Failure to adhere to Eaton Installation Requirements may affect transmission performance and/or warranty coverage. UltraShift DM transmissions are compatible with electronically governed engines equipped with a J-1939 data link and certified by Eaton Corporation.
- Transmissions installed at OEM facilities must meet and be approved by Eaton Application Engineering. Contact Eaton Application Engineering or your OEM Application Engineering department for proper Application form. All applications must be submitted for approval. OEM facilities must submit a design package to Eaton Corporation OEM Engineering Support Group for approval prior to any OEM build. A design package consist of the following information.
TABLE OF CONTENTS:
2007 Eaton Fuller Automated Transmissions TRIG2500 Installation Guide Manual – PDF DOWNLOAD
Introduction
About This Publication 1
Suggested Tools 2
Installation Requirements
Installation Requirements 3
10-Speed RTO-XX910X-DM2 5
Rear Supports 8
Lubrication Requirements 9
Air Supply Requirements for
10-Speed Transmissions 12
Engine Retarder Requirements 13
Shift Console Space Requirements 14
Typical Tower Mount Configuration 15
Typical Dash Mount Configuration 16
Electrical Requirements
Cable 17
Wiring Diagram OEM Responsibility 20
Typical Dash Mounted System 21
Typical Tower System 22
Transmission Interface 23
Power Harness 25
Typical Dash Harness 27
Gear Display Module 29
Ignition Circuit Detail 31
J-1587 Diagnostic Detail 32
Dimmer Control Input Connection 34
Typical Start Enable Circuit 35
Typical Ignition Interrupt Circuit 37
J-1939 Data Link Detail 39
Vehicle Harness Connector for
all Caterpillar Adam III Electronic Engines 46
Typical System with Eaton Shift Lever 49
Power Take-Off “Countershaft Driven” 55
Inertia Brake Relocation Instructions
8 to 6 Bolt PTO Opening 56
Installation Procedures
DM Clutch Installation 59
Mounting Transmission to Engine 62
Line Inspection
Line Inspection Instructions 63
Line Inspection 64
Dyno/Road Test 65
Line Inspection Form 66
Appendix
Typical System Overview (Tower Mounted) 67
10-Speed Lifting Eyes and Sensor Position
(RTO-XX910X-DM2) 69
Torque Specifications 70
Vendor List 71
10-Speed DM2 Wiring Diagram 73
Connector Pin Descriptions 75
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