2012 Linde E20 E25 E30 E35 Electric Forklift Truck Operating Instructions Manual

Description

Linde E20, E25, E30 and E35 Electric Forklift Truck Operating Instructions

This is the complete original operating instructions for the Linde 387 series electric forklift trucks, covering the E20, E25, E30 and E35. Published under document number 387 801 1501 EN in April 2012, it is the operator and maintenance reference that ships with these trucks and that Linde dealers use when commissioning, running, servicing and troubleshooting the machines.

Everything from entering the cab for the first time to adjusting a lift mast chain and reading the display unit’s error codes is documented here. The manual is written for the driver, the fleet operator and the workshop technician alike, and the level of detail reflects that: safety instructions sit alongside step-by-step procedures, and every procedure is followed by the specification that supports it. If you run an E20, E25, E30 or E35 — or maintain a fleet of them — this is the document that answers almost every question you will meet in daily use.

File Details

• Manual type: Original operating instructions (operator and maintenance manual)
• Brand: Linde Material Handling GmbH
• Models covered: E20, E25, E30, E35 (387 series)
• Document number: 387 801 1501 EN
• Edition / date: 04/2012
• Language: English
• File format: PDF
• Page count: 290 pages

Chapters Covered

The manual is arranged in six top-level chapters, each broken into detailed sub-sections. The table of contents alone spans several pages and reflects how thoroughly the truck is documented.

• 1. Introduction — Your industrial truck, intended use, impermissible use, description of use and climatic conditions, symbols used, technical description, receiving the truck, legal requirements for placing on the market, EC declaration of conformity.
• 2. Safety — Safety guidelines, residual risks, stability, in the case of tip-over, emergency exit with attached rear window, handling consumables, competent person, regulations and periodic safety inspection, instructions for fitting attachments, fork carriage emergency lowering.
• 3. Overview — Identification plate, truck overview, operating devices, display unit, switch panel.
• 4. Operation — Service plan before initial commissioning, running-in instructions, pre-shift checks, entering and exiting the truck, adjusting the driver’s seat and steering column, setting the time, seat belt, switching the truck on and off, driving (dual-pedal and single-pedal operation), steering system, brake system, horn, joystick (central-lever and single-lever operation), emergency off switch, special equipment (air-suspension and rotating seats, lift mast positioning, steering angle display, lift height restriction, driving speed reduction), lifting system and attachments with 3rd auxiliary hydraulics, depressurisation, lighting, windscreen wipers, window heater, heating system, Linde Forklift Data Management (LFM), integrated charger, working under load, load pick-up, fork arm adjustment, driving under load, setting down loads, towing device, parking the truck securely, loading and transporting, dismantling the lift mast, driving without lift mast, crane loading, transportation by lorry.
• 5. Maintenance — General remarks, inspection and maintenance data, recommendations for consumables, inspection and maintenance overview (service plans after 50 hours, one-off service after 1000 hours, 1000 h, 3000 h and 6000 h plans), gearbox (planetary transmission oil level and leak checks, oil change), chassis, bodywork and fittings, chassis frame (tyres, air pressure, rims, wheel change, wheel fastening torques, antistatic belt, combined axle cleaning and lubrication), operating devices, brake system checks, pedal group, electrics and electronics (battery charge status, charging, active charging ventilation, battery replacement, main contactor, accelerator adjustment, fans, cables and connectors), hydraulics (oil level, leaks, oil change, breather filter, control unit, high-pressure filter, suction filter, double hose tension), load lift system (lift mast fastening, chain cleaning and lubrication, chain adjustment, fork arm safety devices), special equipment (washer system, sideshift, fork prong positioner, fork arm adjustment device, slide guides), self-help (malfunctions, fuses, diagnostic connector, towing, shutdown, disposal of old trucks).
• 6. Technical Data — Type sheets for each E20, E25, E30 and E35 variant (as at 02/2011), truck configuration, load capacity diagrams, lift mast data, additional capacity rating plate for attachments, vibration characteristics and noise emission values.

What this gives a technician is not just a procedure list — it is the complete operating and maintenance envelope for the 387 series. The operation chapter covers two different driving control philosophies (dual-pedal and single-pedal) plus two joystick layouts (central-lever and single-lever), so whichever configuration the truck is fitted with, the correct sequence is documented. The maintenance chapter is equally methodical: each service plan is tied to an operating-hour interval and each task is paired with the torque value, oil grade or clearance that applies.

Model Coverage

The type sheets in Chapter 6 cover every variant in the E20 to E35 range as it stood in early 2011. This includes:

• E 20/500 and E 20/600H
• E 25/500, E 25/500 L, E 25/600 H and E 25/600 HL
• E 30/500, E 30/500 L, E 30/600 H and E 30/600 HL
• E 35/500 L and E 35/500 HL

Each type sheet gives load capacity, load centre of gravity, wheelbase, axle loads, tyre sizes, track widths, lift mast tilt, lift heights, overall dimensions, travel and lift speeds, gradeability, traction motor and lift motor ratings, battery voltage and capacity, and the working pressure and oil volume for attachments. It is the single most useful page set in the manual for anyone confirming a truck’s rated capacity or ordering replacement tyres, batteries or forks.

Systems and Procedures Documented

The systems covered read as a complete walk-through of the electric forklift: the combined axle and front-wheel drive, hydrostatic steering, the three independent brake systems (hydraulic service brake, electrohydraulic parking brake and the regenerative Linde Brake Control), the 80 V electrical system, the hydraulic system with its lift and tilt circuits, and the load lift system with its chains, cylinders and end stops.

The manual documents the checks and service tasks that keep these systems working. Examples include the planetary transmission oil level and change procedure with its 113 mm depth-gauge setting, the wheel fastening torques (425 Nm front, 210 Nm rear), the hydraulic oil capacity variants (approximately 18 litres for standard and duplex masts to 5161 mm, approximately 24 litres for triplex masts to 7955 mm, 25 litres maximum), lift mast chain adjustment limits, and the battery charging procedures using either an external charger or the integrated Linde Power Source unit.

Safety and Operator Content

Because this is an operating instructions manual and not just a service book, it devotes significant space to the driver. There are full instructions for adjusting the seat (including weight setting and lumbar support), setting the steering column, fastening and releasing the seat belt, and reading the display unit — including the meaning of every indicator light and error code shown. The pre-shift check list and the run-in guidance for the first 50 operating hours are both included, as are the tip-over response instructions and the emergency rear-window exit procedure.

The LFM (Linde Forklift Data Management) section covers both the keypad version with PIN and status code, and the RFID chip or magnetic strip card version — useful for sites that manage operator access and truck data acquisition.

Why This Manual Matters

Electric forklifts are expensive assets and the E20 to E35 range is no exception. Running them without the correct procedures is how brakes get contaminated, batteries get deep-discharged, lift chains stretch out of specification and drive axles get damaged by the wrong wheel torque. The operating instructions set out exactly what Linde specifies: which hydraulic oil viscosity applies to which ambient temperature band, what the maximum permissible oil level in the tank is, how often the planetary transmission oil should be changed, how the emergency lowering screw on the control valve should be used and reset, and what the residual load capacity is at any given load centre and lift height.

Having this manual in PDF form means the correct value is always to hand, whether you are in the cab, in the workshop or ordering parts at a desk.

What You Can Do With It

• Commission a new or newly delivered 387 series truck correctly, following the service plan before initial commissioning.
• Carry out every scheduled service interval from the 50-hour first service through the 1000, 3000 and 6000-hour plans.
• Diagnose faults using the display unit error codes and the malfunction tables in the self-help chapter.
• Replace the battery safely using any of the documented methods (crane and C hooks, battery removal tool, battery support, or lateral hydraulic battery carrier).
• Service the lift mast, adjust the chains, check the tilt cylinder bearings and inspect the fork arms and arm safety devices.
• Confirm the rated capacity for a specific load centre and lift height using the load capacity diagrams and type sheets.
• Charge the battery correctly using the integrated charger or an external unit, with the correct maximum charging current for each connector type.
• Understand the three brake systems and check each one correctly during pre-shift and periodic inspection.
• Convert between dual-pedal and single-pedal driving procedures and between central-lever and single-lever joystick operation.
• Tow the truck safely, including the multi-disc brake release procedure and the accumulator depressurisation requirement.

The 2012 Linde E20 E25 E30 E35 operating instructions is the reference document that makes all of the above possible without guesswork. Every torque figure, oil grade, service interval and safety instruction has been taken directly from Linde’s own published manual for the 387 series, so what you are reading is what the manufacturer intended the driver and technician to follow.

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Instant PDF Delivery

This is a digital download. The moment your payment is confirmed you can open the file and start using it — no shipping, no waiting for a parcel, no risk of a paper copy being lost in the workshop. The PDF works on a laptop, tablet or phone, so the manual can sit on the machine or travel with the technician. Print the pages you need for the job at hand, or keep the whole 290-page document on file for future reference.

Whether you are an owner-operator running a single E25, a fleet manager responsible for a mixed E20/E30/E35 line-up, or an independent technician taking on Linde 387 series work, this manual gives you the full factory procedure set for the truck. The correct specification is the difference between a repair that lasts and a comeback job — and the correct specification is what this document delivers.