2012 Yamaha Outboard Motors Rigging Guide
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Official factory rigging guide for 2012 Yamaha outboard motors and genuine accessories. Features comprehensive installation procedures, dimensional diagrams, propeller application charts, mechanical and digital electronic remote controls (DERC), 6X4 multi-function tiller handles, 6Y5/6Y7 conventional gauges, 6Y8 Digital Network Gauges, and 6Y9 Command Link Plus premium color displays.
Description
Table of Contents
455 bookmark entries across 11 main sections. Select a section to expand the complete nested contents.
+INSTALLATIONp. 7
+MOUNTING THE OUTBOARD MOTORp. 11
+MOUNTING THE REMOTE OIL TANKp. 17
+REMOTE OIL TANK DIMENSIONSp. 17
+OUTBOARD MOTOR DIMENSIONSp. 18
+PROPELLERSp. 59
+PROPELLER SPECIFICATIONSp. 60
+PROPELLER TYPESp. 60
+2012 PROPELLER APPLICATIONSp. 63
+STANDARD PROPELLERp. 63
+DUAL THRUST PROPELLERSp. 69
+WEEDLESS PROPELLERSp. 71
+RELIANCE SERIES PROPELLERSp. 71
+SALTWATER SERIES PROPELLERSp. 72
+SALTWATER SERIES II PROPELLERSp. 73
+SALTWATER SERIES HS4 PROPELLERSp. 75
+SATLWATER SERIES XL PROPELLERSp. 76
+VMAX SERIES PROPELLERSp. 76
+PERFORMANCE SERIES PROPELLERSp. 77
+HIGH PERFORMANCE SERIES PROPELLERSp. 77
+REMOTE CONTROLSp. 81
+REMOTE CONTROL APPLICATIONSp. 82
+701 SIDE-MOUNT REMOTE CONTROL [Mechanical RC]p. 82
+703 SIDE-MOUNT REMOTE CONTROL [Mechanical RC]p. 83
+704 BINNACLE MOUNT REMOTE CONTROL [Mechanical RC]p. 84
+6X3 CONCEALED REMOTE CONTROL [Mechanical RC]p. 86
+6X5 BINNACLE MOUNT REMOTE CONTROL [Mechanical RC] (FOR US)p. 88
+6X6 BINNACLE MOUNT REMOTE CONTROL [DERC]p. 90
+6X7 CONCEALED REMOTE CONTROL [DERC]p. 95
+REMOTE SWITCH APPLICATIONSp. 97
+COMBINATION SWITCH PANEL (IG SWITCH AND EMERGENCY STOP SWITCH)p. 97
+INDEPENDENT SWITCH PANELp. 105
+REMOTE CONTROL CABLESp. 112
+REMOTE CONTROL THROTTLE CABLE FREE-PLAY ADJUSTMENTp. 113
+CONVENTIONAL WIRE HARNESSp. 122
+SWITCH PANEL HARNESSp. 122
+MAIN HARNESS EXTENSIONp. 122
+DIGITAL ELECTRONIC REMOTE CONTROL WIRE HARNESSp. 123
+TILLER HANDLESp. 127
+6X4 MULTI-FUNCTION TILLER HANDLEp. 128
+MULTI-FUNCTION TILLER HANDLE KIT (FOR US)p. 128
+EXPLODED DIAGRAM (FOR US)p. 134
+MULTI-FUNCTION TILLER HANDLE KIT (FOR JAPAN)p. 135
+EXPLODED DIAGRAM (FOR JAPAN)p. 137
+MULTI-FUNCTION TILLER HANDLE KIT (FOR EU & ANZ)p. 139
+CONVENTIONAL GAUGE (6Y5 & 6Y7)p. 145
+MOUNTING THE METERSp. 148
+ANALOG TACHOMETERp. 149
+POLE NUMBER SET UPp. 150
+DIGITAL TACHOMETERp. 151
+POLE NUMBER SET UPp. 152
+SPEEDOMETERp. 153
+FUEL MANAGEMENT GAUGEp. 156
+FUEL MANAGEMENT GAUGE APPLICATIONSp. 156
+WIRING DESCRIPTIONp. 159
+ANALOG TRIM METERp. 162
+COOLANT PRESSURE METERp. 163
+COOLANT PRESSURE METER APPLICATIONSp. 163
+COOLANT TEMP. METERp. 164
+COOLANT TEMP. METER APPLICATIONSp. 164
+HOUR METERp. 169
+VOLTAGE METERp. 171
+FUEL METERp. 172
+CHARGE WARNING UNITp. 173
+CHARGE WARNING UNIT APPLICATIONSp. 173
+WIRE HARNESSESp. 174
+WIRING DIAGRAMSp. 178
+DIGITAL METERp. 179
+ANALOG METER (6Y7)p. 184
+INTERCHANGEABILITY BETWEEN TACHOMETER AND ENGINEp. 186
+RIGGING GROMMET DESCRIPTIONp. 189
+DIGITAL NETWORK GAUGE (6Y8)p. 193
+DIGITAL NETWORK GAUGE APPLICATIONp. 194
+DIGITAL NETWORK GAUGE DIMENSIONSp. 195
+SQUARE STYLE GAUGE DIMENSIONSp. 195
+OPTIONAL EQUIPMENTSp. 197
+WIRE HARNESSp. 199
+NETWORK WIRING DIAGRAMSp. 202
+FUEL INJECTED F30-F250 [Mechanical RC] & HPDI ENGINESp. 202
+F250B, F300A (V8) [DERC] (2011 MODEL)p. 205
+DIGITAL NETWORK PREMIUM GAUGE (6Y9)p. 215
+DIGITAL NETWORK PREMIUM GAUGE DIMENSIONSp. 218
+OPTIONAL EQUIPMENTSp. 219
+WIRE-HARNESSp. 223
+NETWORK WIRING DIAGRAMSp. 228
+BATTERYp. 261
+BATTERY WIRINGp. 264
+APPENDIXp. 271
+MODEL NAME DESIGNATIONp. 273
+FUEL SYSTEM VACUUM PRESSURE STANDARDp. 275
+CONVENTIONAL RIGGING KIT CONTENTSp. 280
+DIGITAL NETWORK GAUGE RIGGING KIT CONTENTSp. 283
+SQUARE STYLE GAUGE RIGGING KIT FOR US & CANADAp. 283
+ROUND STYLE GAUGE RIGGING KIT FOR US & CANADAp. 285
+SQUARE STYLE GAUGE RIGGING KIT FOR EUROPEp. 287
+ROUND STYLE GAUGE RIGGING KIT FOR EUROPEp. 291
+TRANSOM RIGGING KIT FOR EUROPEp. 293
+SQUARE STYLE GAUGE RIGGING KIT FOR ANZp. 294
+SQUARE STYLE GAUGE RIGGING KIT FOR JAPANp. 295
+ROUND STYLE GAUGE RIGGING KIT FOR JAPANp. 296
+IMMOBILIZER RIGGING KIT CONTENTSp. 297
+DIGITAL NETWORK PREMIUM GAUGE RIGGING KIT CONTENTSp. 299
+OTHER RIGGING KIT CONTENTSp. 302
Complete Installation & Setup Manual
2012 Yamaha Outboard Motors Rigging Guide
The 2012 Yamaha Outboard Motors Rigging Guide (Worldwide Edition, Publication No. 90894-62982-71) provides Yamaha marine dealers, boat builders, and certified rigging technicians with comprehensive factory Specifications and installation standards. Covering all 2-stroke and 4-stroke outboard engines from portable 2 hp units up to high-output V6 (4.2L) and V8 (5.3L F350) models, this original technical guide details motor transom mounting, mechanical and electronic helm integration, gauge networking, and genuine accessory configuration.
File Details
- Document Title: Yamaha Rigging Guide 2012 (Worldwide Edition)
- Publication Part Number: 90894-62982-71
- Published By: Yamaha Motor Co., Ltd. (Technical Publication Division)
- Publication Date: June 2011 (Covering 2012 ModelYear)
- Manual Type: Factory Rigging & Installation Guide
- Language: English (with worldwide and North American Modeldesignations)
- Format: Digital PDF (.pdf)
Chapters Covered
1. Installation
Top cover pictographs, 4-stroke engine oil reminder label, steel frame uncrating procedures and lifting eye kit usage (P/N 90890-06820), outboard motor transom mounting (single, twin, triple, and quad installations), anti-cavitation plate height settings, transom drilling templates, transom mounting bolt selection and torque values, 4-stroke water level guidelines and minimum bracket clearance, twin-engine toe-out adjustments (7.5β15 m wake meeting distance), maximum boat speed estimation formula, remote oil tank installation and dimensions (10.5L and 18L tanks), and complete outboard motor 2-stroke and 4-stroke overall dimensional data and clamp bracket dimensions.
2. Propellers
Propeller construction and Specifications , propeller identification code breakdown (diameter, pitch, blade markings), propeller selection criteria based on Wide-Open-Throttle (WOT) operating rpm, comprehensive 2012 propeller application tables covering Standard (Aluminum and Stainless Steel), Dual Thrust, Weedless, Reliance Series, Saltwater Series, Saltwater Series II with Shift Dampener System (SDS), Saltwater Series HS4 4-blade, Saltwater Series XL (for F300/F350 V8), VMAX Series (ventless), Performance Series, and High Performance Series, concluding with complete 2-stroke and 4-stroke WOT operating range rpm tables.
3. Remote Controls
Mechanical and Digital Electronic Remote Control (DERC) applications: 701 side-mount, 703 side-mount (with 7-pin and 10-pin couplers), 704 binnacle mount (single and twin lever, standard and premium), 6X3 concealed mechanical remote control, 6X5 binnacle mount for triple engines, 6X6 binnacle mount DERC (single, twin, triple, and quad station setups), and 6X7 concealed DERC units. Includes combination and independent key ignition switch panels, dual station selector switches, engine shut-off lanyards, PTT switch panels, remote control cable routing, 10-32 threaded cable selection, push-to-open and pull-to-open throttle cable free-play adjustments, remote control attachment kits, steering hooks, steering guide attachment kits, conventional 7-pin/10-pin wire harnesses, and complete DERC digital network wiring harnesses.
4. Tiller Handles
6X4 Multi-Function Tiller Handle kits for F25 through F115 4-stroke and 40 through 90 2-stroke outboards. Details kit components for North America, Japan, Europe, and Australia/New Zealand, handle extension brackets, short shift levers, steering friction assemblies, variable troll rpm switches, LED warning indicators, and handle immobilizer kit integrations (P/N 6Y8-W0035-C0).
5. Conventional Gauge (6Y5 & 6Y7)
Installation and wiring for analog (6Y7) and digital multifunction (6Y5) meters: analog tachometers (with 4-pole, 6-pole, and 12-pole flywheel settings), digital tachometers, mechanical and digital speedometers, fuel management gauges, twin-engine synchronizers, analog trim meters, coolant water pressure gauges, cylinder head coolant temperature sensors, mechanical and digital hour meters, voltmeters, fuel level meters, charge warning relays, instrument wire harnesses, harness adapters for model year interchangeability, and complete 2-stroke/4-stroke wiring diagrams.
6. Digital Network Gauge (6Y8)
Command Link 6Y8 System Overview : compatible electronic fuel-injected and HPDI models, square and round gauge configurations, multi-sensor transom/thru-hull transducers (speed, depth, surface temperature), pitot speed sensors, cooling water pressure sensors, main and pigtail bus wires, single and multi-port network hubs, ending resistors, Yamaha Security System (Y-COP) immobilizers, and complete network schematics for single, twin, and triple engine helms.
7. Digital Network Premium Gauge (6Y9)
Command Link Plus 6Y9 premium color TFT-LCD display system: multi-engine monitoring, 6Y9 multi-sensors, NMEA 2000 gateways, analog gauge interface units, quad-engine rigging harnesses, dual-station switching, multi-tank level interfaces (fuel, fresh water, sewage), and comprehensive network wiring diagrams for single, twin, triple, and quad outboards.
8. Battery
Battery capacity recommendations (CCA, MCA, RC ratings), battery cable length limitations, dual battery bank wiring, and isolator lead connections.
9. Appendix
Model name designation keys, fuel system vacuum pressure testing standards, portable fuel tanks, primer bulbs, Pre-Delivery Inspection (PDI) checklists, and complete rigging kit contents.
Technical Overview
This technical guide provides naval architects, boat builders, and marine service specialists with all necessary factory formulas, dimensional engineering schematics, wiring pinouts, and network architecture rules needed to complete professional, safe, and reliable outboard installations.
Professional Capabilities & Instant PDF Delivery
Whether configuring a quad-outboard digital electronic helm on an offshore center console, calculating optimal propeller pitch to keep wide-open throttle rpm within factory limits, or wiring Command Link Plus network hubs with NMEA 2000 gateways, the 2012 Yamaha Outboard Motors Rigging Guide provides authoritative OEM engineering data. Adhering to verified Yamaha rigging Specifications
IMAGES PREVIEW
eliminates installation errors, protects electronic control systems, and ensures peak marine performance. Download this complete factory rigging manual instantly upon purchaseβfully readable on laptops, tablets, and smartphones, and formatted for clear workshop printing.
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