2019 Textron Off Road Alterra 150 Service Manual – PDF DOWNLOAD
DESCRIPTION:
2019 Textron Off Road Alterra 150 Service Manual – PDF DOWNLOAD
Foreword
This Textron Off Road Service Manual contains service, maintenance, and troubleshooting information for the 2019 Alterra 150 and is designed to aid in service-oriented applications.
- This manual is divided into sections. Each section covers a specific ATV component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions.
- When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to address any given condition. This service manual is designed primarily for use by a CatMaster Basic Level technician. The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed. The technician should use sound judgment when determining which procedures can be completed based on their skill level and access to appropriate special tools.
- NOTE: Whenever a part is worn excessively, cracked, or damaged in any way, replacement is necessary. When replacement of parts is necessary, use only genuine ATV parts. They are precision-made to ensure high quality and correct fit. Refer to the appropriate Illustrated Parts Manual for the correct part number, quantity, and description. ATV publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information. The symbol !WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of serious injury or even death.
- A CAUTION identifies unsafe practices which may result in ATV-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the ATV. The symbol NOTE: identifies supplementary information worthy of particular attention.
- The symbol AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity. At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Textron Off Road constantly refines and improves its products, no retroactive obligation is incurred. All materials and specifications are subject to change without notice
TABLE OF CONTENTS:
2019 Textron Off Road Alterra 150 Service Manual – PDF DOWNLOAD
General Information/Foreword 2
Specifications 2
Torque Specifications 3
Torque Conversions (ft-lb/N-m) 4
Gasoline — Oil — Lubricant 4
Preparation for Storage 4
Preparation After Storage 5
Periodic Maintenance/Tune-Up 6
Air Filter 6
Valve/Tappet Clearance 7
Testing Engine Compression 8
Spark Plug 8
Muffler/Spark Arrester 9
Engine Oil — Filter 9
Transmission Lubricant 10
Drive Chain 11
Shift Lever 11
Brake Systems 12
Burnishing Brake Pads (Rear) 15
Checking/Replacing V-Belt 15
Steering/Body/Controls 17
Body 17
Steering Post Cover/Instrument Pod 18
Steering Post/Tie Rods 18
Front Wheel Alignment 20
Front Brake Lever 21
Throttle Control 22
Headlight — Taillight/Brake Light 22
Troubleshooting 24
Engine/Transmission 25
Troubleshooting 26
Removing Engine/ Transmission 28
Top-Side Components 30
Removing Top-Side Components 30
Servicing Top-Side Components 32
Installing Top-Side Components 36
Left-Side Components 37
Removing Left-Side Components 37
Servicing Left-Side Components 38
Installing Left-Side Components 42
Right-Side Components 43
Removing Right-Side Components 44
Servicing Right-Side Components 46
Installing Right-Side Components 46
Disassembling Crankcase Half 49
Servicing Center Crankcase Components 51
Assembling Crankcase Half 53
Installing Engine/Transmission 55
Fuel/Lubrication/Cooling 58
Carburetor 58
Throttle Cable Free-Play 61
Engine RPM (Idle) 61
Gas Tank 62
Gas Tank Valve 62
Oil Flow Chart 63
Oil Pump 63
Troubleshooting 64
Electrical System 65
Battery 65
Ignition Switch 66
Ignition Coil 66
Ignition Timing 67
Magneto Coils 67
Regulator/Rectifier 68
RPM Limiter 69
Starter Motor 68
Starter Relay 68
Brake Light Switch 69
Fuse Holder 69
LCD Gauge Assembly 70
Handlebar Control Switches 70
CDI Unit 71
Start-in-Gear Relay 71
Lights 71
Troubleshooting 73
Drive System 74
Rear Drive Axle 74
Rear Brake Lever/Master Cylinder Assembly 76
Troubleshooting Drive System 78
Suspension 79
Front Shock Absorbers 79
Rear Shock Absorber 79
Swing Arm 80
Front A-Arms 81
Wheels and Tires 83
Troubleshooting 84
VIDEO PREVIEW OF THE MANUAL:
IMAGES PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME MANUAL used by the dealerships to diagnose your vehicle
- No waiting for couriers / posts as this is a PDF manual and you can download it within 2 minutes time once you make the payment.
- Your payment is all safe and the delivery of the manual is INSTANT – You will be taken to the DOWNLOAD PAGE.
Darren Bobby –
quick and to the point
Edward Andres –
satisfactory transaction