2020 BOMAG BW 213 D-5 Single Drum Roller Operating and Maintenance Manual

Description

2020 BOMAG BW 213 D-5 Single Drum Roller Operating and Maintenance Manual

The 2020 BOMAG BW 213 D-5 Single Drum Roller Operating and Maintenance Manual brings together the information needed to operate, inspect and maintain the BW 213 D-5 safely and correctly. The document covers the machine from initial checks and control identification through vibration operation, transport, periodic servicing, troubleshooting and machine refitting. It applies to BW 213 D-5 machines identified from S/N 101 586 71 1117> and includes technical information for the Deutz TCD 2012 L04 2V diesel engine fitted to the roller.

File Details

• Manual type: Operating Instruction and Maintenance Instruction / Original Operating Instructions
• Brand and model: BOMAG BW 213 D-5 Single drum roller
• Serial coverage: S/N 101 586 71 1117>
• Language: English
• Page count: 290 pages
• File format: PDF
• Document number: 008 203 42 EN
• Date: 04/2020

Machine Data and Operating Reference

This BOMAG BW 213 D-5 operating and maintenance reference includes detailed machine data alongside the operating procedures. The technical-data section identifies the Deutz TCD 2012 L04 2V four-cylinder fluid-cooled diesel engine with 103 kW rated power to ISO 14396, 140 hp to SAE J1995 and a rated speed of 2400 min-1. It also gives machine dimensions, operating weights and axle loads, travel speeds, gradeability, tyre information, steering geometry, braking systems and exciter characteristics.

Compaction data includes two vibration frequencies of 30/34 Hz, amplitudes of 2.10/1.10 mm and centrifugal forces of 285/196 kN. The manual also explains operation of optional compaction-assistance equipment such as ECONOMIZER and Terrameter. ECONOMIZER displays compaction status and helps identify local weak areas, while the Terrameter section covers EVIB values, measuring passes, comparison of passes and the printer-equipped system for recording and printing measurement results.

Controls, Daily Checks and Machine Operation

The BOMAG BW 213 D-5 manual identifies the instrument cluster, warning and control lights, operating console, travel lever, driver’s seat, cabin controls, heating and air-conditioning controls, auxiliary heating panel, reversing-camera monitor and main battery switch. Procedures explain starting, travelling, applying the parking brake, selecting travel ranges, switching vibration on and off and parking the roller in a secured condition.

Pre-start inspection instructions cover hydraulic and fuel systems, cooling-system condition, bolted connections, engine and exhaust leaks, belt condition, steering, brakes, emergency stop, backup alarm and seat contact switch. Separate procedures show how to check engine oil, fuel, hydraulic oil, coolant, wheels and tyres before operation.

Maintenance, Fluids and Scheduled Service

A substantial portion of the 2020 BOMAG BW 213 D-5 Single Drum Roller Operating and Maintenance Manual is devoted to service work. The maintenance section specifies fuels and lubricants, running-in work and service intervals at 250, 500, 1000, 2000 and 4000 operating hours, plus tasks performed as required.

• Engine oil filling quantity: 8.5 l (2.2 gal us)
• Fuel tank: 220 l (58 gal us)
• Coolant: 17 l (4.5 gal us)
• Hydraulic system: 72 l (19 gal us)
• Exciter housing: SAE 75W-90 gear oil, 1.2 l each (0.32 gal us)
• Drive axle: SAE 80W-140 gear oil, 11 l (2.9 gal us)
• Wheel hubs: SAE 80W-140 gear oil, 1.4 l each (0.37 gal us)
• Air-conditioning refrigerant: R134a, 1500 g (3.3 lbs)

Service procedures include engine oil and filter replacement, fuel-filter replacement and fuel-system bleeding, cooling-system inspection, hydraulic-line inspection, battery service, air-conditioning maintenance, drive-axle and wheel-hub oil changes, exciter-housing oil changes, hydraulic oil and filter replacement, valve-clearance adjustment, belt inspection and replacement, ROPS inspection, travel-lever checks and auxiliary-heating service. The maintenance table provides a direct schedule for locating work by operating-hour interval.

Chapters Covered

• 1 Introduction
  • Foreword
  • Machine type plate and engine type plate
• 2 Technical data
  • Machine dimensions, weights, drive, tyres, brakes, steering and exciter data
  • Noise and vibration data
• 3 Concerning your safety
  • Basic prerequisites and responsible persons
  • Safe operation, fuels and lubricants, loading, starting, driving and vibration
  • Emergency procedures, maintenance, repair, signage, danger zones and safety components
• 4 Indicators and control elements
  • Driver’s stand and instrument cluster
  • Operating console, travel lever and driver’s seat
  • Cabin, heating, air conditioning, auxiliary heating and reversing camera
  • Engine compartment and outside-of-machine controls
• 5 Checks prior to start up
  • Visual inspections and function tests
  • Engine oil, fuel, hydraulic oil and coolant checks
  • Wheel and tyre checks
• 6 Operation
  • Workplace setup, immobilizer and engine starting
  • Travel operation and vibration
  • ECONOMIZER and Terrameter
  • Parking, heating, air conditioning, auxiliary heating and ECOSTOP
  • Emergency procedures and towing
• 7 Loading / transporting the machine
  • Transport preparation and loading
  • Lashing and crane loading
  • Procedures after transportation
• 8 Maintenance
  • Preparations, fuels and lubricants and running-in instructions
  • Maintenance table and 250/500/1000/2000/4000-hour service
  • Air filter, water separator, scrapers, cleaning and extended shut-down work
• 9 Setting up / refitting
  • Attaching padfoot shells, scrapers and access steps
  • Removing padfoot shells, scrapers, segments and access steps
• 10 Troubleshooting
  • Jump starting and fuse assignment
  • Fault-code display
  • Engine faults and auxiliary-heating fault indicators
• 11 Disposal
  • Final shut-down of the machine
• 12 List of special tools

Across these chapters, the document combines operating guidance with maintenance specifications and illustrated procedures. It also covers transport preparation and crane lifting, emergency towing, padfoot shell installation and removal, scraper adjustment, fault-code retrieval and engine troubleshooting, making it useful both during daily operation and scheduled service work.

Operate and Maintain the BW 213 D-5 with the Correct Procedures

The 2020 BOMAG BW 213 D-5 Single Drum Roller Operating and Maintenance Manual supports routine inspections, correct machine operation, vibration and compaction work, scheduled servicing, fluid changes, component checks, troubleshooting and selected setup or refitting jobs using the procedures and specifications provided for this machine. Having the correct BW 213 D-5 maintenance information on hand is particularly valuable when checking service intervals, capacities, operating limits, tightening values and the sequence of illustrated maintenance procedures.

IMAGES PREVIEW

Delivered as an instant PDF download with no physical shipping required. Open the manual on a computer, tablet or phone, keep it available in the workshop or at the job site, and print the pages you need for individual maintenance or operating tasks.