BOMAG BC462 RB BC472 RB RS BC462 EB Compactor Service Manual

Description

BOMAG BC462 RB BC472 RB RS BC462 EB Compactor Service Manual

This BOMAG BC462 RB BC472 RB RS BC462 EB Compactor Service Manual is the comprehensive workshop reference for the 21 to 25 tonne class refuse and earth compactors. It covers the BC 462 RB refuse compactor with dozer blade, BC 472 RB refuse compactor with dozer blade, BC 472 RS refuse compactor with bucket and BC 462 EB fast running earth compactor. Whether you are servicing a single machine or maintaining a fleet across landfill and earthworks sites, this manual gives you the procedures, specifications and diagnostic information needed to carry out repairs correctly.

File Details

• Manual Type: Service Manual
• Brand: BOMAG
• Models Covered: BC 462 RB, BC 472 RB, BC 472 RS, BC 462 EB
• Language: English
• Page Count: 774
• File Format: PDF
• Document Number: 008 917 13
• Serial Numbers: S/N 101 930 00 …> through S/N 101 930 07 …> (covering BC 472 RB, BC 472 RS, BC 462 EB and BC 462 RB variants)

Chapters Covered

The BOMAG BC462 RB BC472 RB RS BC462 EB Compactor Service Manual is organised into the following major sections:

• General — Introduction, safety regulations, general repair instructions, tightening torques
• Earth compactor – refuse compactor — Machine overview and design features
• Technical data — Full machine, engine, hydraulic and electrical specifications
• Maintenance — General notes, fuels and lubricants, running-in instructions, maintenance table
• E-Plan wiring diagrams — Understanding wiring diagrams, circuit symbols, identification of switch blocks
• Electrics — Components, terminal designations, current and voltage, resistance, series/parallel connection, Ohm’s law, metrology, diodes, relays, fuses, Telemeanique switch, plug connectors, Deutsch DT and DTM plugs, inductive proximity switches, batteries, main battery switch, cab electrics, fuses, machine electrics
• Engine electrics — EMR3 system components, pin assignment EDC16/EMR3, camshaft and crankshaft speed sensors, rail pressure sensor, fuel pressure sensor, fuel control unit, injector, oil pressure sensor, charge air temperature and pressure sensor, coolant temperature sensor, glow plugs, water in fuel sensor, fuel pre-heating, air filter vacuum switch, coolant level float switch, charge control and rpm meter, flashing code diagnostics, SERDIA and CAN-bus diagnostics, EMR3 fault code list, generator, electric starter
• Engine — Diesel engine description TCD 2013 4 and 6 cylinder 2 valves, lubrication oil circuit, coolant circuit, fuel system, Deutz Common Rail (DCR) injection system, exhaust gas recirculation, engine problems, Wastegate charge pressure controller, valve clearance adjustment, engine oil and filter change, water separator service, fuel pre-filter and fuel filter cartridge replacement, coolant level and change, anti-freeze concentration, thermostat, ribbed V-belts, combustion air filter, crankcase ventilation valve, engine mounts, special tools
• Air conditioning system — Physical basics, refrigerant R134a, compressor oil, working principle, monitoring devices, component descriptions, compressor oil level, magnetic clutch, inspection and maintenance, service procedures, V-belts, drying and evacuation, emptying, leak test, filling instructions, troubleshooting, steam table for R134a
• Central lubrication system — System layout, technical description, control, lubrication process, progressive distributor, lubrication oil pump, checking and filling, faults and causes, fault-cause-remedy, failure of central lubrication system
• Hydraulics — Hydraulic circuit, travel pump A4VG110 DA, travel pump A4VG110 HT, axial piston swash plate principle, troubleshooting axial piston pumps, travel circuit, troubleshooting variable displacement axial piston motor, steering and working hydraulics, hydraulic oil level, hydraulic oil fine filter change, hydraulic oil and breather filter change
• Oscillating articulated joint — Repair overview, repairing the articulated joint
• Compactor wheels and dozer blade — Replacing wheel caps, adjusting scrapers and edge cutter, checking and replacing cutting plates
• Suppliers documentation — Steering and working pump, wheel drive, travel motor
• Circuit diagrams — Hydraulic diagram 930,108 40, wiring diagram 930,107 70, wiring diagram 5, wiring diagram 75, wiring diagram 95

As a whole, this BOMAG compactor service manual gives the technician a complete framework for maintaining and repairing the BC 462 RB, BC 472 RB, BC 472 RS and BC 462 EB machines. The engine chapter alone covers the Deutz TCD 2013 L06 2V in enough depth for major overhaul work, including the Common Rail injection system and exhaust gas recirculation. The electrical section provides the EMR3 fault code list and flashing code diagnostics, which is essential for troubleshooting the electronic engine control. The hydraulics chapter covers the A4VG110 travel pumps in both DA and HT configurations, the travel motors, steering and working hydraulics, and the flushing and charge circuits. The air conditioning and central lubrication chapters give full service procedures for these systems. The circuit diagram section includes the hydraulic diagram and five wiring diagram variants, making this manual directly usable for tracing faults in the machine’s electrical and hydraulic systems.

What This Manual Enables You to Do

With this BOMAG BC462 RB BC472 RB RS BC462 EB Compactor Service Manual on hand, you can confidently tackle engine repairs including valve clearance adjustment, fuel system service, coolant system maintenance and turbocharger checks. The electrical diagnostics section lets you read fault codes through the EMR3 system, interpret flashing codes and use SERDIA or CAN-bus diagnostics to pinpoint faults. Hydraulic repairs are covered from the travel pumps and motors through to the steering and working hydraulics, with troubleshooting tables for axial piston pumps and motors. The manual also covers air conditioning service, central lubrication system maintenance, articulated joint repair and compactor wheel maintenance including scraper adjustment and cutting plate replacement.

Correct procedures and specifications matter on machines of this size and complexity. The BOMAG BC 462 RB, BC 472 RB, BC 472 RS and BC 462 EB are used in demanding landfill and earthworks applications where reliability is critical. Using the wrong torque value on a hydraulic fitting, misdiagnosing an engine fault or skipping a maintenance interval can lead to expensive downtime. This manual provides the factory procedures and technical data to help you get it right the first time.

Instant PDF Delivery

The BOMAG BC462 RB BC472 RB RS BC462 EB Compactor Service Manual is delivered as an instant PDF download after payment. There is no shipping, no waiting for a physical book and no risk of a damaged or missing copy. You can access the manual on any device — laptop, tablet or smartphone — and print the pages you need for the workshop. Whether you are a BOMAG dealer technician, an independent heavy equipment mechanic or a fleet owner maintaining your own compactors, this PDF service manual gives you the complete workshop reference in a practical, searchable format.