Allison 1000 & 2000 Series Service Manual SM3191EN PDF
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Factory Allison 1000 / 2000 / 2400 Series Vocational Models Service Manual (SM3191EN — Dec 2004). Covers EVS, HS, MH, PTS, RDS, SP, B-Series transmissions — diagnostics, preventive maintenance, hydraulic schematics, torque converter, clutches, planetary gear sets, valve body, teardown & rebuild procedures, wear limits, spring data, parts inspection, disassembly & assembly steps. OEM PDF manual.
Description
Allison 1000 & 2000 Series Service Manual SM3191EN PDF DOWNLOAD
Description
This is the official Allison Transmission Service Manual SM3191EN for the:
1000 / 2000 / 2400 Series
Vocational Transmission Models including:
EVS (Emergency Vehicle Series)
HS (Highway Series)
MH (Motorhome Series)
PTS (Pupil Transport / Shuttle)
RDS (Rugged Duty Series)
SP (Specialty Series)
B210 / B220 Bus Series
The manual provides complete factory service coverage for:
Transmission design & operating theory
Safety procedures, cautions & warnings
Preventive maintenance schedules
Fluid specs, filter service & contamination checks
Main pressure & stall test procedures
Troubleshooting with & without fault codes
Allison DOC™ diagnostic interface guidance
Range inhibit & CHECK TRANS operation
Storage, preservation & return-to-service steps
📑 Extracted Table of Contents (Highlighted Sections)
From the document bookmarks & pages
SECTION 1 — General Information
Product families & model years
Vocational model nomenclature
Transmission design features
Diagnostic procedures & indicators
Specifications & operational data
SECTION 2 — Preventive Maintenance
Fluid checks & change intervals
Vent assembly service
Main pressure check
Stall test & neutral cool-down
Fluid leak diagnosis
SECTION 3 — General Overhaul Information
Tools & equipment
Cleaning & inspection standards
Wear limits & torque specs
Removing / installing transmission
SECTION 4 — Transmission Disassembly
Torque converter removal
Clutch & planetary components
Valve body & wiring harness removal
SECTION 5 — Module Rebuild
Torque converter & pump module
Rotating clutch module
Planetary carrier assemblies
Valve body rebuild & inspection
SECTION 6 — Transmission Assembly
Full re-assembly procedures
End play check
Sensor & seal installation
SECTION 7 — Wear Limits & Spring Data
SECTION 8 — Customer Service
🛠️ Includes Hydraulic Fold-Out Schematics
(as listed in manual back section)
Neutral / Park
1st → 5th Range
Reverse (two software variants)
Limp-Home Modes
Converter / clutch oil flow diagrams
Great for diagnostics, repair & overhaul shops.
📂 File Details
| Field | Details |
|---|---|
| Manual Name | Allison 1000 & 2000 Product Families Service Manual |
| Document Code | SM3191EN |
| Models Covered | 1000 • 2000 • 2400 Series |
| Systems Covered | Diagnostics, Hydraulics, Clutches, Planetaries, Valve Body, Pump, Converter |
| Publisher | Allison Transmission / General Motors |
| Year / Revision | December 2004 |
| Format | OEM PDF |
| Pages | 315 pages (plus fold-out diagrams) |
| Quality | Text-searchable, includes diagrams & schematics |
