Allison 3000–3500–3700 4th Gen Transmission Service Manual (SM4013EN) – PDF
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Comprehensive factory service and overhaul manual for Allison 3000, 3200, 3500 & 3700 SP transmissions with 4th Generation electronic controls. Includes complete procedures for disassembly, rebuild, testing, diagnostics, hydraulic schematics, and wiring data. Ideal for technicians maintaining heavy-duty vehicles using Allison automatic gearboxes.
Description
Allison 3000–3500–3700 4th Gen Transmission Service Manual (SM4013EN) – PDF DOWNLOAD
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Description
📘 Overview
The Allison 3000 Product Family Service Manual (SM4013EN) provides factory-level procedures for servicing vocational transmission models such as:
3000 HS, RDS, MH, EVS, PTS, TRV, SP
3200 TRV/SP
3500 RDS, EVS, SP
3700 SP
T200 & T300 Series (T250–T350)
Covers both PTO-equipped and retarder-equipped versions with Allison 4th Generation Electronic Controls.
📑 Main Sections & Contents
Section 1 — General Information
Model coverage & specifications
Major module identification
Nameplate decoding & model code
Transmission control system overview
Diagnostic codes & TCM procedures
Section 2 — Preventive Maintenance
Fluid level checks (cold/hot)
Fluid and filter change intervals
Fluid contamination diagnosis
Transmission stall & neutral cool-down tests
Output flange/yoke & oil seal maintenance
Section 3 — General Overhaul Info
Required tools & fixtures
Replacement part guidelines
Bearing, clutch, gear, and seal inspection
Cleaning, lubrication, and assembly practices
Torque & spring specifications
Section 4 — Transmission Disassembly
Detailed removal of modules: torque converter, control, main shaft, retarder, transfer case
Exploded views with fastener and seal identification
Section 5 — Module Rebuild
Step-by-step rebuild of:
Torque Converter & Housing Modules
Front Support & Charging Oil Pump
Rotating Clutch, P1/P2 Planetary Sets
Retarder, Rear Cover & Transfer Case
Control Valve & Solenoid Body Assemblies
Section 6 — Transmission Assembly
Module installation sequence
Shim measurements & clearances
Speed sensor & oil cooler installation
Section 7 — Wear Limits & Spring Data
Component wear tolerances
Spring load and dimensional charts
Section 8 — Customer Service
Owner assistance, literature references
Appendices
Cross-section & exploded diagrams (Modules 1–17)
Hydraulic schematic for Neutral mode
📊 File Details
| Detail | Specification |
|---|---|
| Manual Name | Allison Transmission 3000–3500–3700 4th Generation Controls Service Manual |
| Models Covered | 3000, 3200, 3500, 3700 SP, B300/B400, T250–T350 |
| Year / Edition | 2005, October Edition (SM4013EN) |
| Language | English |
| Format | PDF (searchable, factory original) |
| No. of Pages | ~180 |
| Quality | Clear, factory digital copy with diagrams & foldouts |
💡 Benefits of This Manual
Authentic factory-tested procedures ensuring reliability and accuracy.
Fully illustrated with cross-sectional and exploded diagrams.
Essential for complete overhauls, module rebuilds, and TCM diagnostics.
Supports maintenance of vocational, transit, emergency, and heavy-duty vehicles.
🔍 Recommended For
Fleet service centers, independent heavy-equipment mechanics, vocational truck rebuilders, and Allison-certified technicians handling transmission overhauls, diagnostics, or electronic calibration.
