Allison Transmission 1000 & 2000 Product Families Technician’s Guide Manual – PDF DOWNLOAD

Description

Allison Transmission 1000 & 2000 Product Families Technician’s Guide Manual – PDF DOWNLOAD

DESCRIPTION:

Allison Transmission 1000 & 2000 Product Families Technician’s Guide Manual – PDF DOWNLOAD

INTRODUCTION:

The Technicians’ Guide is intended to provide additional guidance with the inspection and analysis of transmission parts. This guide should be used by technicians who overhaul Allison 1000 and 2000 Product Family transmissions in conjunction with the 1000 and 2000 Product Families Service Manual (SM3191EN) when inspecting parts to determine their serviceability and reuse.

General Rework Guidelines :

• Replace parts that cannot be re-worked as outlined in this manual and Service Manual SM 3191EN. A soft stone or crocus cloth can be used to attempt removal of “high spots” from transmission parts. After the attempted rework, the part must meet specification if it is going to be reused.
• Some seal surfaces (for example the output yoke sealing surface and the converter pump hub sealing surface) cannot be reworked. Both of these seal surfaces have a controlled finish that can result in a fluid leak if the part is altered by rework.

TABLE OF CONTENTS:

Allison Transmission 1000 & 2000 Product Families Technician’s Guide Manual – PDF DOWNLOAD

Glossary Of Terms . . . . . . . . . . 2
Introduction . . . . . . . . . . . . . . . . 3
General Inspection
Guidelines for
? Cast Parts & Machined
Surfaces . . . . . . . . . . . . . . . . . . 4
? Gears . . . . . . . . . . . . . . . . . . . . 5
? Splines . . . . . . . . . . . . . . . . . . . 6
? Bearings . . . . . . . . . . . . . . . . 7-8
? Bushings . . . . . . . . . . . . . . . . . 9
? Retaining Rings . . . . . . . . . . 10
? Thrust Washers . . . . . . . . . . . 11
? Clutch Plates . . . . . . . . . . 12-13
? Springs . . . . . . . . . . . . . . . . . 14
Control Valve Body
Assembly . . . . . . . . . . . . . . 15-21
Torque Converter . . . . . . . . 22-23
Torque Converter
Housing . . . . . . . . . . . . . . . 24-25
Rear Cover Assembly . . . . 26-27
Main Shaft . . . . . . . . . . . . . . . . 28
P1 Planetary and
P2 Ring Gear . . . . . . . . . . . 29-30
P2 Planetary and
P3 Ring Gear . . . . . . . . . . . 31-32
P3 Planetary Assembly . . . . . 33
Output Shaft . . . . . . . . . . . . . . 34
Front Support and
Charging Oil Pump
Module . . . . . . . . . . . . . . . . 35-39
Rotating Clutch Housing . . 40-41
Turbine Shaft . . . . . . . . . . . 42-43
C1 Clutch Pack
Components . . . . . . . . . . . . 44-45
C2 Clutch Pack
Components . . . . . . . . . . . . 46-47
C3 and C4 Clutch Pack
Components . . . . . . . . . . . . 48-49
Main Housing . . . . . . . . . . . 50-51
C5 Clutch Pack
Components . . . . . . . . . . . . 52-53
Park Pawl Components . . . 54-55
Speed Sensors . . . . . . . . . . . . 56
Neutral Start Backup
(NSBU) Switch . . . . . . . . . . 57-58
Wear Limits and
Spring Data . . . . . . . . . . . . . 59-63

IMAGES PREVIEW OF THE MANUAL:

ALLISON TRANSMISSION 1000 & 2000 PRODUCT FAMILIES TECHNICIAN’S GUIDE MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealersinorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V