Allison Transmission 3000 & 4000 Product Families WTEC III Controls Operator’s Manual – PDF DOWNLOAD

Description

Allison Transmission 3000 & 4000 Product Families WTEC III Controls Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

Allison Transmission 3000 & 4000 Product Families WTEC III Controls Operator’s Manual – PDF DOWNLOAD

Language : English
Pages : 74
Downloadable : Yes
File Type : PDF
Size: 2.88 MB

TABLE OF CONTENTS:

Allison Transmission 3000 & 4000 Product Families WTEC III Controls Operator’s Manual – PDF DOWNLOAD

INTRODUCTION
KEEPING THATALLISONADVANTAGE . . . . . . . . . . . . . . . . . . . . . . . . 7
A BRIEF DESCRIPTION OF THE ALLISON EMERGENCY VEHICLE SERIES
TRANSMISSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
ELECTRONIC CONTROL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
TORQUE CONVERTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
PLANETARY GEARSAND CLUTCHES . . . . . . . . . . . . . . . . . . . . . . . . 19
COOLER CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
RETARDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
SHIFT SELECTORS
DESCRIPTION OF AVAILABLE TYPES . . . . . . . . . . . . . . . . . . . . . . . . . 21
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
LEVER SHIFT SELECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
PUSHBUTTON SHIFT SELECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
RANGE SELECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
DRIVING TIPS
CHECK TRANS LIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
DIAGNOSTIC CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
DIAGNOSTIC CODE DISPLAY PROCEDURE . . . . . . . . . . . . . . . . . . . . . 34
ACCELERATOR CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
DOWNSHIFT AND DIRECTION CHANGE INHIBITOR FEATURE . . . . . . . 36
USING THE ENGINE TO SLOWTHE VEHICLE . . . . . . . . . . . . . . . . . . . 37
USING THE HYDRAULIC RETARDER . . . . . . . . . . . . . . . . . . . . . . . . . 38
RANGE PRESELECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
COLDWEATHER STARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
DRIVING ON SNOW OR ICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
ROCKING OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
HIGH FLUID TEMPERATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
PARKING BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
TOWING OR PUSHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
TURNING OFF THE VEHICLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
PRIMARY/SECONDARY SHIFT SCHEDULES . . . . . . . . . . . . . . . . . . . . 45
CRUISE CONTROL OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
POWER TAKEOFF OPERATION
ENGINE-DRIVEN POWER TAKEOFF (PTO) . . . . . . . . . . . . . . . . . . . . . 47
3
CARE AND MAINTENANCE
PERIODIC INSPECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
PREVENT MAJOR PROBLEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
IMPORTANCE OF PROPER FLUID LEVEL . . . . . . . . . . . . . . . . . . . . . . 50
FLUID LEVEL CHECK USING PUSHBUTTON OR LEVER SHIFT
SELECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
FLUID LEVEL CHECK USING DIAGNOSTIC TOOLS . . . . . . . . . . . . . . . 54
MANUAL FLUID CHECK PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . 55
COLD CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
HOT CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
RECOMMENDED AUTOMATIC TRANSMISSION FLUID AND VISCOSITY
GRADE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
KEEPING FLUID CLEAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
FLUID AND INTERNAL FILTER CHANGE INTERVAL
RECOMMENDATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
DIAGNOSTICS
DIAGNOSTIC CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
CUSTOMER SERVICE
OWNER ASSISTANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
SERVICE LITERATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
ALLISON TRANSMISSION DISTRIBUTORS . . . . . . . . . . . . . . . . . . . . . 70
ALLISON TRANSMISSION REGIONAL OFFICES . . . . . . . . . . . . . . . . . . 72
4

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ALLISON TRANSMISSION 3000 & 4000 PRODUCT FAMILIES WTEC III CONTROLS OPERATOR’S MANUAL – PDF DOWNLOAD:

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