Allison Transmission 700 Series With Hydraulic Control Service Manual – PDF DOWNLOAD

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Allison Transmission 700 Series With Hydraulic Control Service Manual – PDF DOWNLOAD

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Allison Transmission 700 Series With Hydraulic Control Service Manual – PDF DOWNLOAD

700 Series With Hydraulic Controls
Mechanic’s
MT1366EN
HT 740, HT 740FS, HT 747
HT 754CR
HT 750DR (DB)
CT, CLT, CLBT 750/754(DB

Size : 3.02 MB
Format : PDF
Language : English
Brand: Allison Transmission
Type of machine: Transmission
Type of document: Mechanic’s Tips, Service Manual
Model: Allison Transmission 700 Series With Hydraulic Control
Date: 2006
Number of Pages: 65 Pages
Part Number: MT1366EN

TABLE OF CONTENTS:

Allison Transmission 700 Series With Hydraulic Control Service Manual – PDF DOWNLOAD

SECTION I INTRODUCTION
1–1 ABOUT THIS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
SECTION II PREVENTIVE MAINTENANCE
2–1 PERIODIC INSPECTION AND CARE . . . . . . . . . . . . . . . . . . . . . . 15
2–2 IMPORTANCE OF PROPER TRANSMISSION FLUID LEVEL . . . . . . . 15
2–3 AERATED FLUID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2–4 FLUID LEVEL TEST PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . 16
2–5 KEEPING TRANSMISSION FLUID CLEAN . . . . . . . . . . . . . . . . . . 23
2–6 AUTOMATIC TRANSMISSION FLUID RECOMMENDATIONS . . . . . . 23
2–7 FLUID TEMPERATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2–8 TRANSMISSION FLUID AND FILTER CHANGE INTERVALS . . . . . . 24
2–9 TRANSMISSION FLUID CONTAMINATION . . . . . . . . . . . . . . . . . . 27
2–10 AUXILIARY FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2–11 BREATHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2–12 TRANSMISSION STALL TEST AND
NEUTRAL COOL-DOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
SECTION III REMOVING TRANSMISSION FROM VEHICLE
3–1 DRAINING TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3–2 DISCONNECTING CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3–3 UNCOUPLING FROM DRIVELINE, ENGINE, AND VEHICLE . . . . . . 34
3–4 REMOVING MOUNTING BOLTS . . . . . . . . . . . . . . . . . . . . . . . . . 35
3–5 REMOVING THE TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . 35
3–6 REMOVING OUTPUT FLANGE OR YOKE . . . . . . . . . . . . . . . . . . . 35
3–7 REMOVING OUTPUT FLANGE OR YOKE . . . . . . . . . . . . . . . . . . . 35
SECTION IV PREPARING TRANSMISSION FOR INSTALLATION
4–1 INSPECTING FLYWHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4–2 INSTALLING OUTPUT FLANGE OR YOKE . . . . . . . . . . . . . . . . . . 36
4–3 INSTALLING INPUT FLANGE (REMOTE-MOUNT MODELS) . . . . . . 37
4–4 INSTALLING SHIFT SELECTOR LEVER . . . . . . . . . . . . . . . . . . . . 38
4–5 INSTALLING POWER TAKEOFF (PTO) . . . . . . . . . . . . . . . . . . . . . 39
4–6 CONNECTING SHIFT MODULATOR CONTROL . . . . . . . . . . . . . . . 40
3
4–7 INSTALLING OIL FILL TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4–8 FRONT MOUNTING SPACERS . . . . . . . . . . . . . . . . . . . . . . . . . . 41
SECTION V PREPARING VEHICLE FOR TRANSMISSION
INSTALLATION
5–1 ENGINE, TRANSMISSION ADAPTATION REQUIREMENTS . . . . . . . 42
5–2 INSPECTING FLEXPLATE DRIVE ASSEMBLY
(ENGINE-MOUNTED MODELS) . . . . . . . . . . . . . . . . . . . . . . . . . 43
5–3 INSPECTING INPUT DRIVE COMPONENTS
(REMOTE-MOUNTED MODELS) . . . . . . . . . . . . . . . . . . . . . . . . . 43
5–4 INSPECTING CHASSIS DRIVELINE . . . . . . . . . . . . . . . . . . . . . . . 43
5–5 COOLER, FILTER,AND LINES . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5–6 INSPECTING CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
SECTION VI INSTALLING TRANSMISSION INTO VEHICLE
6–1 HANDLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
6–2 MOUNTING TO ENGINE (ENGINE-MOUNTED MODELS) . . . . . . . . 46
6–3 INSTALLING MOUNTING COMPONENTS . . . . . . . . . . . . . . . . . . 47
6–4 COUPLING TO ENGINE (REMOTE-MOUNTED MODELS) . . . . . . . . 47
6–5 COUPLING TO DRIVELINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
6–6 CONNECTING COOLER AND FILTER LINES . . . . . . . . . . . . . . . . . 48
6–7 CONNECTING SHIFT SELECTOR CONTROL . . . . . . . . . . . . . . . . . 50
6–8 CONNECTING HYDRAULIC INPUT RETARDER CONTROL . . . . . . . 52
6–9 CONNECTING MODULATOR CONTROL . . . . . . . . . . . . . . . . . . . 52
6–10 CONNECTING POWER TAKEOFF (PTO) CONTROLS . . . . . . . . . . . 56
6–11 CONNECTING PARKING BRAKE CONTROL . . . . . . . . . . . . . . . . 56
6–12 CONNECTING OUTPUT DISCONNECT SHAFT CONTROLS
(DROPBOX) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
6–13 CONNECTING SPEEDOMETER DRIVE . . . . . . . . . . . . . . . . . . . . 56
6–14 INSTALLING TEMPERATURE AND PRESSURE SENSORS, ELECTRICAL
COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6–15 FILLING THE HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . 58
SECTION VII TESTS AND ADJUSTMENTS
7–1 ENGINE, TRANSMISSION ADAPTATION REQUIREMENTS . . . . . . . 59
7–2 INSPECTING FLEXPLATE DRIVE ASSEMBLY
(ENGINE-MOUNTED MODELS) . . . . . . . . . . . . . . . . . . . . . . . . . 60
4
SECTION VIII CUSTOMER SERVICE
8–1 OWNER ASSISTANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
8–2 SERVICE LITERATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

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ALLISON TRANSMISSION 700 SERIES WITH HYDRAULIC CONTROL SERVICE MANUAL – PDF DOWNLOAD:

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