Allison Transmission JA3664EN 1000 & 2000 Product Families In-chassis Maintenance Manual – PDF DOWNLOAD

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Allison Transmission JA3664EN 1000 & 2000 Product Families In-chassis Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Allison Transmission JA3664EN 1000 & 2000 Product Families In-chassis Maintenance Manual – PDF DOWNLOAD

Language : English
Pages : 78
Downloadable : Yes
File Type : PDF
Size: 1.09 MB

TABLE OF CONTENTS:

Allison Transmission JA3664EN 1000 & 2000 Product Families In-chassis Maintenance Manual – PDF DOWNLOAD

JA3664EN………………………………………………………… 1
TITLE PAGE…………………………………………………… 2
TABLE OF CONTENTS ……………………………………………. 3
TRADEMARKS…………………………………………………… 4
SECTION 1 – TROUBLESHOOTING……………………………………. 6
1–1. GENERAL TROUBLESHOOTING INFORMATION…………………….. 6
Figure 1–1. Trouble Code Screen—Allison DOC™ For PC……….. 8
1–2. GENERAL TROUBLESHOOTING OF PERFORMANCE COMPLAINTS…………10
Table 1–1. Troubleshooting Performance Complaints………….11
1–3. TRANSMISSION STALL TEST AND NEUTRAL COOL-DOWN CHECK……….29
1–4. PRESSURE SCHEDULE CHECK………………………………..31
SECTION II – FLUID LEAK DIAGNOSIS……………………………….32
2–1. FINDING THE LEAK………………………………………32
SECTION III – SHIFT SELECTOR AND CABLE/LINKAGE……………………35
3–1. SHIFT SELECTOR AND CABLE/LINKAGE………………………..35
Figure 3–1. Proper Shift Selector Adjustment………………35
Figure 3–2. Transmission Shift Lever Positions…………….37
3–2. NEUTRAL START/BACKUP (NSBU) SWITCH………………………38
Figure 3–3. Adjusting NSBU Switch Using Special Tool……….39
Figure 3–4. Restraining the Selector Lever………………..40
Figure 3–5. Installing New NSBU Switch……………………41
SECTION IV – SELECTOR SHAFT SEAL REPLACEMENT……………………..42
4–1. REMOVAL………………………………………………42
4–2. INSTALLATION………………………………………….42
Figure 4–1. Selector Shaft Seal Removal…………………..43
Figure 4–2. Selector Shaft Seal Installation………………43
SECTION V – PARKING BRAKE………………………………………45
5–1. ADJUSTMENT……………………………………………45
5–2. REPLACEMENT…………………………………………..45
5–3. BURNISHING……………………………………………47
SECTION VI – COMPONENT REPLACEMENT………………………………48
6–1. OUTPUT FLANGE/YOKE REPLACEMENT………………………….48
6–2. TACHOGRAPH PLUG REPLACEMENT…………………………….49
6–3. SPEED SENSOR REPLACEMENT……………………………….49
Figure 6–1. Tachograph Plug Replacement…………………..49
6–4. PTO COVER/GASKET REPLACEMENT……………………………50
6–5. COOLER MANIFOLD GASKET REPLACEMENT………………………50
Figure 6–2. Cooler Manifold Gasket Replacement…………….52
6–6. REAR SEAL REPLACEMENT………………………………….53
Figure 6–3. Rear Seal Removal……………………………54
Figure 6–4. Positioning New Seal On Installer Tool…………55
Figure 6–5. Installing Rear Seal…………………………56
6–7. OIL PAN GASKET REPLACEMENT……………………………..56
Figure 6–6. Oil Pan And Suction Filter……………………57
6–8. SUCTION FILTER AND SEAL REPLACEMENT……………………..58
6–9. CONTROL VALVE COMPONENT REPLACEMENT……………………..59
Figure 6–7. Transmission Main Electrical Connector…………60
Figure 6–8. Control Valve Solenoid Location……………….61
Figure 6–9. Internal Wiring Harness Removal/Installation……61
Figure 6–10. Removal Of Main Electrical Connector………….62
Figure 6–11. Pressure Switch Manifold Assembly Replacement….64
Figure 6–12. Solenoid A And B Retaining Bracket……………66
Figure 6–13. Control Valve Body Removal…………………..72
Figure 6–14. Detent Lever Replacement…………………….73
6–10. FRONT SEAL REPLACEMENT………………………………..73
Figure 6–15. Front Seal Removal………………………….74
Figure 6–16. Positioning New Seal On Installer Tool………..75
Figure 6–17. Installing Front Seal……………………….75
6–11. COOLER FLUSHING………………………………………76
SECTION VII – CUSTOMER SERVICE………………………………….77
7–1. OWNER ASSISTANCE………………………………………77
7–2. SERVICE LITERATURE…………………………………….77
Table 7–1. Service Literature……………………………77

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ALLISON TRANSMISSION JA3664EN 1000 & 2000 PRODUCT FAMILIES IN-CHASSIS MAINTENANCE MANUAL – PDF DOWNLOAD:

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