Allison Transmission MT3190EN M1000 2000 2400 Series TM On-Highway Mechanic’s Tips Manual

Description

Allison Transmission MT3190EN M1000 2000 2400 Series TM On-Highway Mechanic’s Tips Manual – PDF DOWNLOAD

DESCRIPTION:

Allison Transmission MT3190EN M1000 2000 2400 Series TM On-Highway Mechanic’s Tips Manual – PDF DOWNLOAD

PREFACE :

This handbook is a mechanic’s reference for maintaining, removing, or installing a 1000 Series TM , 2000 Series TM , or 2400 Series TM On-Highway Transmission. All features of the transmission and the vehicle involved in installation procedures are discussed.

• The information presented will help the mechanic maintain, remove, or install the transmission in a manner that assures satisfactory operation and long service life. For additional detailed information, refer to the appropriate transmission service manual and electronic controls troubleshooting manual.
• Unless specifically indicated otherwise, this handbook refers to all 1000 Series TM , 2000 Series TM , and 2400 Series TM transmissions. The differences between the various transmissions are explained as required.

TABLE OF CONTENTS:

Allison Transmission MT3190EN M1000 2000 2400 Series TM On-Highway Mechanic’s Tips Manual – PDF DOWNLOAD

SECTION I PREVENTIVE MAINTENANCE
1–1 Periodic Inspections And Care. . . . . . . . . . . . . . . . . . . . . . . 1
1–2 Importance Of Proper Transmission Fluid Level. . . . . . . . . 2
1–3 Transmission Fluid Check . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1–4 Keeping Fluid Clean . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1–5 Fluid Recommendations. . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1–6 Transmission Fluid And Filter Change Intervals . . . . . . . . . 10
1–7 Transmission Fluid Contamination . . . . . . . . . . . . . . . . . . . 12
1–8 Transmission Fluid And Filter Change Procedure. . . . . . . . 13
1–9 Oil Vent (Breather) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
SECTION II REMOVING TRANSMISSION
2–1 Draining Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2–2 Disconnecting Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2–3 Uncoupling From Driveline, Engine, And Vehicle . . . . . . . 17
2–4 Removing The Transmission . . . . . . . . . . . . . . . . . . . . . . . . 17
2–5 Removing The Flexplate Adapter . . . . . . . . . . . . . . . . . . . . 18
2–6 Removing Output Flange Or Yoke . . . . . . . . . . . . . . . . . . . 18
SECTION III PREPARING THE TRANSMISSION FOR INSTALLATION
3–1 Checking Input Components . . . . . . . . . . . . . . . . . . . . . . . . 19
3–2 Installing Output Flange Or Yoke . . . . . . . . . . . . . . . . . . . . 19
3–3 Installing PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3–4 Installing Fill Tube And Seal . . . . . . . . . . . . . . . . . . . . . . . . 23
3–5 Checking Plugs And Openings . . . . . . . . . . . . . . . . . . . . . . 24
SECTION IV PREPARING VEHICLE FOR TRANSMISSION
INSTALLATION
4–1 Engine, Transmission Adaptation Requirements. . . . . . . . . 25
4–2 Checking Flexplate Drive Assembly . . . . . . . . . . . . . . . . . . 29
4–3 Chassis And Driveline Inspection . . . . . . . . . . . . . . . . . . . . 29
4–4 Cooler, Filter, And Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4–5 Checking Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
iv
Paragraph Description Page
SECTION V INSTALLING TRANSMISSION INTO VEHICLE
5–1 Handling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5–2 Mounting To Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5–3 Installing Transmission Mounting Components . . . . . . . . . 36
5–4 Coupling To Driveline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5–5 Connecting Power Takeoff Controls . . . . . . . . . . . . . . . . . . 36
5–6 Connecting Parking Brake Control . . . . . . . . . . . . . . . . . . . 37
5–7 Connecting Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5–8 Connecting Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5–9 Filling Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5–10 Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5–11 Road Test And Vehicle Operation Checklist . . . . . . . . . . . . 41
SECTION VI CUSTOMER SERVICE
6–1 Owner Assistance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6–2 Service Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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