Ammann ASC 110 Cummins Tier 3 Single Drum Roller Workshop Manual – PDF

Description

What You’re Getting

This is the complete workshop manual for the Ammann ASC 110 single drum roller fitted with a Cummins Tier 3 engine. Produced in February 2012, this manual is valid from serial number 2823164 and covers all major variants including the ASC 110 D, HD, HT, PD, PDB, and the HDPD and HTPD models. It provides the same detailed procedures used by professional repair shops for disassembly, assembly, and repair of the roller’s main assemblies.

File Details

• Manual Type: Factory Workshop / Service Repair Manual
• Brand: Ammann
• Models: ASC 110 D, HD, HT, PD, PDB, HDPD, HTPD
• Engine: Cummins QSB4.5-C160 (Tier 3)
• Serial Number Applicability: From 2823164
• Language: English
• Page Count: 218 Pages
• File Format: PDF (Instant Download)
• Edition/Date: February 2012

Chapters Covered in the Manual

The manual is logically structured into individual chapters that correspond to the machine’s main systems and components. Here is a detailed breakdown of the covered content:

• 1. Introduction: Scope of the manual and how to use it.
• 2. Repair Safety Instructions: Comprehensive safety rules for hydraulic circuits, fuel systems, electrical wiring, welding, and handling of oils and coolants. Includes ecological and first-aid precautions.
• 3. Specification Manual: Full technical data sheets. Includes machine description, application, dimensions (mm/in), operating weights, driving characteristics (speeds, climbing ability), engine data (Cummins QSB4.5-C160), axle and tyre information, brake data, vibration specifications, and fluid capacities.
• 4. Removing the Engine: Step-by-step procedure for engine removal. Includes draining coolant, disconnecting hoses, wiring, and exhaust components, and using specific fixtures like the engine support (64-298-461) and hood handling hook (65-281-091).
• 5. Drum Dismounting: Detailed disassembly and mounting of the vibratory drum. Covers removal of vibration and travel hydraulic motors, hubs, weights, bearings, and the vibrator assembly. Includes torque specs and fixture lists (e.g., jigs for hub and bearing removal).
• 6. Articulated Joint: Disassembly and assembly of the articulation joint connecting the front and rear frames. Includes pin removal, bearing pressing, and torque specifications for the hinge bolts.
• 7. Removal of Pumps, Cento Clutch: Guides on removing hydraulic generators (pumps) and the Cento clutch. Covers disconnecting wiring, hoses, and the specific sequence for removing the vibration and travel hydraulic generators.
• 8. Steering Cylinders: Removal of steering cylinders and replacement of seals. Includes seal kit identification and tightening torque table for hydraulic cylinders.
• 9. Controls: Details on the travel control lever, steering column removal, and brake adjustment.
• 10. The Driver’s Station Assembly: Cabin and platform removal. Disassembly of the rear window wiper, front wiper, and fan.
• 11. Disassembly of Heater: Removal of the heater unit and the heat exchanger within the cab.
• 12. Electrical Installation: Fuse block diagram, function of fuses, master switch instructions, and a detailed guide on replacing the instrument panel (Murphy Power View).
• 13. Removal of ROPS Frame: Procedure for safely removing the Roll-Over Protective Structure.
• 14. Assembly of Segments: Step-by-step guide on installing padfoot segments onto the drum, including torque settings and operational run-in procedures.
• 15. Disassembly of Wheel: Removal and installation of the rear tires/wheels.
• 16. Removal of Hydraulic Motors: Disassembly and seal replacement for the hood, cabin, and other linear hydraulic motors.
• 17. Filling Hydraulic Oil: Instructions on refilling the hydraulic system.
• 18. Disassembly of Level Gauge: Removal of the hydraulic tank level gauge.
• 19. Disassembly of the Floater: Replacing the fuel gauge and setting the empty/full points on the Murphy Power View instrument.
• 20. Electric Installation: Full wiring diagrams with a complete legend of all electrical components, sensors, and actuators.
• 21. Hydraulic: Detailed hydraulic system diagrams for both the standard machine and the variant with the Interaxle Differential Lock (ATC).
• 22. Diagnostics of Hydraulic System Defects: Test point locations, system pressures, frequency adjustment procedures for the vibratory pump, and step-by-step instructions for releasing transmission and wheel motor brakes (towing).
• 23. Check the Tightening of Bolted Connections: Comprehensive torque tables for screws, nuts, O-ring fittings, and hydraulic connections.
• 24. Hand Signals: Standard communication signals for machine operation.

IMAGES PREVIEW

This manual goes beyond just component removal. It provides a deep dive into the hydraulic system, offering diagnostic test points, pressure specifications, and calibration procedures for the vibration frequency. It also covers the intricate assembly of the articulated joint and the vibrator mechanisms inside the drum, which are critical for maintaining compaction performance.

Why This Manual is Essential

Owning the Ammann ASC 110 Cummins Tier 3 Single Drum Roller Workshop Manual puts factory-level knowledge at your fingertips. Whether you are a heavy equipment shop, a rental yard, or an owner-operator, this manual enables you to perform complex repairs with confidence. From diagnosing a hydraulic pressure loss to rebuilding the drum vibrator and setting the correct bearing preload, every procedure is backed by precise specifications, torque values, and step-by-step instructions.

Working on a compaction roller without the correct specifications can lead to misassembled components, premature wear, and costly downtime. This manual ensures you have the exact clearance values, fluid capacities, and tightening torques required to keep your ASC 110 operating at peak efficiency. With this resource, you can perform in-depth troubleshooting, routine maintenance, and major overhauls in-house, saving you significant time and money on dealer servicing.

Instant Access

This is a downloadable PDF file. After completing your purchase, you will receive immediate access to the entire manual. There are no shipping costs or delays. The PDF is fully compatible with all devices, including laptops, tablets, and phones, so you can have it right beside your machine in the workshop or in the field. You can also print specific pages for use in the shop.