Description
File Details
- Manual Type: Factory Workshop Manual
- Brand / Model: Audi TT (2007)
- System: 7-Speed Dual Clutch Gearbox 0BH (S tronic)
- Language: English
- Page Count: 126
- File Format: PDF
- Edition: 09.2010
Chapters Covered
- 00 – Technical Data
- Gearbox identification
- Code letters, ratios, equipment
- Capacities (Gearbox & Bevel Box)
- 30 – Clutch
- 34 – Controls, housing
- Electrical/electronic components
- Selector lever mechanism
- Removing/installing gearbox
- Transporting
- Assembly mountings
- 35 – Gears, shafts
- Oil pan, mechatronic unit J743
- Senders G182 / G509
- 39 – Final drive – front differential
- Renewing oil seals
- Bevel box removal/installation
- Gear oil maintenance
This comprehensive workshop manual provides Audi technicians and advanced DIY mechanics with the exact procedures for servicing the sophisticated 0BH S tronic gearbox. It details everything from identifying the specific gearbox code and checking oil levels to removing the entire gearbox and renewing critical seals. The manual includes precise tightening torques, step-by-step instructions for mechatronic unit removal, and detailed procedures for the bevel box. Having this manual ensures that all repairs are performed to factory standards, preventing costly mistakes and maintaining the vehicle’s performance and safety.
What This Manual Enables You To Do
With this Audi TT 2007 0BH S tronic workshop manual, you can confidently tackle complex gearbox maintenance and repair tasks. It provides the official diagnostic procedures, oil level checking routines, and component removal/installation guides. The manual’s detailed exploded views and specifications are essential for understanding the gearbox’s intricate dual-clutch system. Whether you are a professional technician or a dedicated owner, having access to these factory procedures is crucial for accurate and reliable repairs.
Complete PDF Bookmark Tree
Complete Bookmarks
The complete bookmarks in the “Audi TT 2007 0BH S Tronic 7-Speed Dual Clutch Gearbox Workshop Manual – PDF” are as follows:
+00 – Technical datap. 5
1 Gearbox identificationp. 5
+2 Code letters, gearbox allocation, ratios, equipmentp. 6
2.1 Calculating ratio „i“p. 6
3 Capacitiesp. 7
+4 Safety precautionsp. 8
4.1 When working on the vehiclep. 8
4.2 When working on vehicles with start/stop systemp. 8
4.3 When using test equipment while road-testing the vehiclep. 9
+5 Notes on dual clutch gearbox 0BHp. 10
5.1 General notesp. 10
5.2 Safety functions of gearbox control unitp. 11
6 Notes on tow-starting and towingp. 13
+7 Repair instructionsp. 14
7.1 Contact corrosion!p. 15
7.2 Rules for cleanlinessp. 16
8 Exploded view – dual clutch gearboxp. 17
+30 – Clutchp. 20
1 There is currently no provision for repairs to the clutch.p. 20
+34 – Controls, housingp. 21
1 Electrical/electronic components and fitting locationsp. 21
+2 Exploded view – selector lever handle, selector lever display illumination bulb -L101-p. 24
2.1 Removing and installing selector lever handlep. 24
2.2 Detaching selector lever boot from selector lever handlep. 26
2.3 Moving interlock button on selector lever handle into installation positionp. 28
3 Removing and installing selector lever display illumination bulb -L101-p. 30
+4 Exploded view – selector mechanismp. 32
4.1 Operating manual release of selector mechanism from position „P“p. 32
4.2 Checking selector mechanism and ignition key removal lockp. 34
4.3 Removing and installing selector mechanismp. 35
4.4 Adjusting and checking selector lever cablep. 37
4.5 Removing and installing selector lever sensors control unit -J587- with selector lever -E313-, tiptronic switch -F189- and selector lever locked in position P switch -F319-p. 38
4.6 Removing and installing selector lever lock solenoid -N110-p. 39
4.7 Checking connectors on selector mechanismp. 39
+5 Removing and installing gearboxp. 40
5.1 Removing gearboxp. 40
5.2 Installing gearboxp. 52
6 Transporting dual clutch gearboxp. 57
7 Securing gearbox to engine and gearbox supportp. 59
+8 Exploded view – assembly mountingsp. 61
8.1 Removing and installing gearbox mountingp. 62
8.2 Removing and installing pendulum supportp. 66
+9 Gear oil in dual clutch gearbox – overviewp. 67
9.1 Checking gear oil level and topping upp. 67
9.2 Draining and filling gear oilp. 73
+10 Removing and installing gear oil cooler and gear oil filterp. 77
10.1 Removing and installing gear oil coolerp. 77
10.2 Removing and installing gear oil filterp. 79
+11 Removing and installing bevel boxp. 81
11.1 Removing bevel boxp. 81
11.2 Installing bevel boxp. 85
+35 – Gears, shaftsp. 89
+1 Exploded view – oil pan, mechatronic unit for dual clutch gearbox -J743-p. 89
1.1 Removing and installing oil panp. 90
1.2 Removing and installing mechatronic unit for dual clutch gearbox -J743-p. 93
1.3 Removing and installing gearbox input speed sender -G182-/oil temperature sender for multi-plate clutch -G509-p. 97
+39 – Final drive – front differentialp. 99
+1 Renewing oil seals with dual clutch gearbox installedp. 99
1.1 Renewing oil seal (left-side)p. 99
1.2 Renewing stub shaft oil seal (right-side) with bevel box installedp. 100
1.3 Renewing oil seal between dual clutch gearbox and bevel box with gearbox installedp. 103
+2 Exploded view – oil seals in bevel box and stub shaft bearings in bevel boxp. 106
2.1 Renewing oil seals for stub shaft (right-side) with bevel box removedp. 107
2.2 Renewing needle bearing (polygon bearing) on stub shaft of bevel boxp. 110
2.3 Renewing oil seal between bevel box and dual clutch gearbox (on bevel box)p. 112
2.4 Renewing output flange oil seal on bevel box (bevel box removed)p. 114
+3 Gear oil in bevel boxp. 119
3.1 Overview of tightening torquesp. 119
3.2 Checking gear oil levelp. 119
3.3 Topping up gear oilp. 120
3.4 Draining gear oil and filling up after repairsp. 123
4 Propshaftp. 125
5 Rear final drivep. 126
Why you need this manual: The 0BH dual-clutch gearbox is a complex and sensitive component. Using incorrect procedures or lubricants can lead to malfunctions or complete failure. This manual provides the correct, verified information to service the gearbox safely and effectively, saving you time, money, and potential damage.
Instant Delivery: This is a digital download. After purchase, you will receive immediate access to the PDF, which you can view on any computer, tablet, or smartphone. It is also fully printable for use in the workshop.
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