Army TM 9-2320-260-20P M809 5-Ton 6×6 Truck Unit Maintenance Repair Parts & Special Tools List – PDF

Army TM 9-2320-260-20P M809 5-Ton 6×6 Truck Unit Maintenance Repair Parts & Special Tools List

The Army TM 9-2320-260-20P M809 5-Ton 6×6 Truck Unit Maintenance Repair Parts & Special Tools List is the complete official guide for maintenance personnel. This is the essential reference for ordering and replacing parts and using the correct special tools for the M809 series of 5-ton tactical trucks.

File Details

• Manual Type: Unit Maintenance Repair Parts and Special Tools List (RPSTL)
• Document Numbers: TM 9-2320-260-20P (Army) / TO 36A12-1C-374 (Air Force)
• Brand: U.S. Army / U.S. Air Force
• Models Covered: M809 Series 5-Ton, 6×6 Trucks (M810, M812A1, M813, M813A1, M814, M815, M816, M817, M818, M819, M820, M820A1, M820A2, M821)
• Language: English
• Page Count: Approximately 1,352
• File Format: PDF
• Publication Date: 8 May 1992 (Supersedes November 1972 edition)
• Current as of: July 1991

Chapters Covered

This manual provides a comprehensive listing of all repair parts and special tools required for unit maintenance. The content is organized into functional groups covering every major system on the vehicle. Below are the key groups included in this RPSTL:

• Group 01: Engine
  • 0101: Engine and Mounting
  • 0106: Engine Lubrication System
  • 0108: Engine Cooling System
• Group 02: Fuel System
  • 0301: Air Cleaner and Piping
  • 0302: Fuel Pumps
  • 0306: Tanks, Lines, Fittings, Headers
  • 0309: Fuel Filters
  • 0311: Engine Starting Aids
  • 0312: Accelerator Control and Linkage
• Group 04: Exhaust System
  • 0401: Vertical and Horizontal Exhaust Systems
• Group 05: Cooling System
  • 0501: Radiator, Surge Tank, and Hoses
  • 0502: Fan Shroud, Baffles, and Shields
  • 0504: Water Pump, Seal, and Belt
  • 0505: Fan, Bracket, and Hub Assembly
• Group 06: Electrical System
  • 0601: Alternator Assembly and Belt
  • 0603: Starter Motor
  • 0607: Instrument Panel and Switches
  • 0609: Lighting Components
  • 0612: Batteries, Cables, and Box
  • 0613: Chassis Wiring Harness
• Group 07: Transmission
  • 0700: Transmission Case
  • 0704: Gear Shift Lever Assembly
• Group 08: Transfer Case
• Group 09: Propeller Shafts
• Group 10: Front Axle
• Group 11: Rear Axle
• Group 12: Brakes
  • 1201: Parking Brake
  • 1202: Service Brakes
  • 1204: Hydraulic and Air Brake Systems
  • 1208: Air Brake System Lines and Fittings
• Group 13: Wheels
  • 1311: Wheel, Hub, and Drum Assembly
  • 1313: Tire and Tube Assembly
• Group 14: Steering
• Group 15: Frame and Towing Attachments
• Group 16: Springs and Shock Absorbers
• Group 18: Body, Cab, and Hood
• Group 20: Hoist, Winch, Crane, and Power Takeoff
• Group 22: Accessory Items
• Group 26: Special Tools
• Group 33: Special Purpose Kits
• Group 47: Non-Electrical Gages
• Group 94: Repair Parts Kits
• Group 95: Bulk Items

This manual is the definitive source for identifying, ordering, and replacing every component on the M809 series truck. It supports unit-level mechanics in keeping these vital vehicles operational by providing the exact part numbers and National Stock Numbers (NSN) for all serviceable items. The Army TM 9-2320-260-20P manual details the specific tools required for each maintenance task, ensuring the job is done correctly and efficiently.

What This Manual Enables You To Do

The M809 5-ton 6×6 truck unit maintenance repair parts list is the key to maintaining fleet readiness. It allows you to:

• Identify the correct part number for any component, from engine parts to body panels.
• Requisition parts using the National Stock Number (NSN) or manufacturer part number.
• Understand the Source, Maintenance, and Recoverability (SMR) codes to determine supply and maintenance authorization.
• Locate and use the right special tools for disassembly, adjustment, and installation.
• Ensure repairs are performed using the correct parts, preventing costly errors and downtime.

This manual is the backbone of any maintenance program for the M809 series, ensuring that the right part is used for the right job, every time.

Why This Manual Is Essential

Having the correct manual is critical for accurate maintenance. Using incorrect parts can lead to equipment failure, safety hazards, and wasted resources. The official Army 5-ton truck repair parts manual eliminates guesswork. It’s the same document used by military mechanics, ensuring you have access to the most current and accurate parts information. This manual directly supports the ‘do it right the first time’ philosophy.

Instant Delivery

This is a digital PDF file. After payment, you will receive immediate access to download the manual. There are no shipping costs or waiting for delivery. You can view it on any device—computer, tablet, or smartphone—and print specific sections as needed for use in the workshop.