ATLAS 135.2E ABITRON Loading Crane Operating and Maintenance Instructions Manual – PDF

Description

The ATLAS 135.2E loading crane with ABITRON cross lever radio remote control is covered end-to-end in this 154-page operating and maintenance instructions manual, published by ATLAS MASCHINEN GmbH as the English translation of the original documentation (Edition 09-2014-1, Order No. 6148349). It is written for the crane operator, the service technician and the fleet maintenance planner who need the correct procedures, safety distances, torque values, load limits and lubrication intervals for this specific crane rather than a generic lifting guide.

File Details

• Manual type: Operating and maintenance instructions (English translation of the original)
• Brand: ATLAS
• Model: 135.2E loading crane with ABITRON cross lever radio remote control
• Manufacturer: ATLAS MASCHINEN GmbH, Krane, Atlasstr. 6, D-27777 Ganderkesee, Germany
• Language: English (language version en)
• Edition: 09-2014-1
• Order No.: 6148349
• Page count: 154
• File format: PDF

Chapters Covered

• Notes on these instructions
• Notes for the operating personnel
• Warranty and type plate
• Description – uses, basic equipment A1 to A5, overview of assemblies, component overview of the radio remote control, instruction and warning plates, functional description, stabilizer width monitoring, AHMEKO stability control, controls at the crane and on the radio remote control, cable winch
• Safety instructions – general, environmental conditions, maximum permissible loads, stability, wind speed, radio remote control
• Initial operation – setting to work, preparing the crane, switching on, putting the cable/radio remote control into service, starting the vehicle engine by remote
• Stabilizing the vehicle – pulling out stabilizer extensions, hydraulic extension, lowering stabilizer legs, manually operated flip-up legs, gas spring and cable-operated flip-up legs, high seat/control stand stabilization, stabilising on an incline
• Working with the crane – operating safety, overload safety feature, radio remote operation, load range shift, emergency control, moving into working position, additional hook, cable winch operation
• Working equipment – attaching and using equipment, hook, grab, clam shell operation at pusher element 2 and 3, switching between gripper and rope winch operation
• Shutting down the crane – rest position, retracting stabilizers and extensions, switching off, driving the vehicle
• Maintenance safety instructions and overview of maintenance activities
• Visual inspections and checking bolted connections
• Lubrication of the loading crane – daily, low-maintenance and as-necessary points, piston rods, platform, central lubrication system
• Maintenance of the hydraulic system – fluid level, relieving pressure, topping up and changing fluid, hydraulic filters, air filter
• Maintenance of the cable winch – visual inspections, steel cables, gearing
• Maintenance of the radio remote control – operating time, service life, charging the battery
• Servicing the electrical system – safety, changing fuses, replacing illuminants
• Troubleshooting and troubleshooting of the radio remote control
• Technical Data – driving position, crane weights, lifting moments and boom reach, load diagrams A1 to A5
• Index

As a whole, the manual is the single reference a workshop needs to keep an ATLAS 135.2E foldable crane in service: it documents the hydraulic architecture of the machine, the electronic ACM overload system including the eLM+ capacity boost, the ABITRON radio system with emergency manual control through the control valve block, the stabilizer monitoring options EAw1 through EAw4 and the AHMEKO ultrasonic stability system, and the complete lubrication and filter maintenance schedule. The load diagrams for each basic equipment variant A1 through A5 are reproduced so that the maximum permissible load can be read off at any boom extension and radius, and the safety chapter states the exact distances to be maintained from high-voltage overhead lines and the wind force at which work must stop.

Load Diagrams and Capacity Data

The technical data section reproduces the full load diagram set for the crane’s A1, A2, A3, A4 and A5 boom configurations, together with the maximum lifting moment, hydraulic boom reach and weight for each variant. For example, the A1 configuration carries a 127.7 kNm lifting moment with 6.1 m hydraulic boom reach, and the A5 reaches 14.3 m with a 113.9 kNm lifting moment. Because the loading chart varies by variant, having the correct diagram to hand is essential before lifting at the outer edge of the working envelope.

Hydraulic, Radio and Safety Content

On the hydraulic side the manual gives the maximum operating pressure, pump capacity, hydraulic tank filling, supporting force of the outriggers and the filter change intervals for both the return-line and high-pressure filters. On the electrical and radio side it explains the ABITRON transmitter and receiver, the operating status indicator, the EMERGENCY STOP switch, the charging routine and battery service life, fuse replacement and the emergency manual operation of the solenoid valves when the crane electronics fail. The safety chapter covers the accident prevention regulations BGV D6 and BGV D8, safe distances from overhead lines, pace voltage and the soil bearing capacities used to size stabilizer support pads.

Why This Manual Matters

Crane work is unforgiving. A lifted load that exceeds the diagram, a stabilizer leg that is not fully extended, a support pad that is too small for the soil, or a boom extension selected without switching the load range all have real consequences. This manual states the rules in the manufacturer’s own terms, so the person on the controls can verify the load, the set-up and the limit before the lift begins. Maintenance is treated the same way, with a documented interval for every filter, every lubrication point and every bolted connection so that the crane does not fail between services.

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Instant PDF Delivery

The ATLAS 135.2E ABITRON loading crane operating and maintenance instructions manual is delivered as a PDF immediately after checkout – no shipping, no waiting for a printed binder. Open it on a laptop in the cab, a tablet in the workshop or a phone beside the vehicle, search or scroll to the diagram or table you need, and print any page for a job file or the truck cab. Everything from the file details table above through the load diagrams and troubleshooting tables is included in the single download.