Atlas Copco DM30 II Blasthole Drill Instruction Manual Rev 005 – PDF Download

Description

Atlas Copco DM30 II Blasthole Drill Instruction Manual – Revision 005

This is the full Atlas Copco DM30 II Instruction Manual, Revision 005, published April 2017 by Atlas Copco (Nanjing) Construction and Mining Equipment Ltd. It is the complete reference document for anyone who operates, maintains, or troubleshoots the DM30 II crawler-mounted hydraulic tophoad blasthole drill. The manual walks through every major system on the machine, from the diesel engine and asymmetrical rotary screw compressor to the hydraulic propel circuit, feed circuit, rotation circuit, and the auxiliary 14-spool valve assembly. Every maintenance interval from the 8-10 hour daily check to the 6000-hour coolant service is laid out with the procedures, torque values, and fluid capacities required to keep the rig running safely.

File Details

• Manual Type: Instruction Manual (Operation, Safety, Maintenance, Troubleshooting)
• Brand: Atlas Copco
• Model: DM30 II Blasthole Drill
• Manufacturer: Atlas Copco (Nanjing) Construction and Mining Equipment Ltd., Nanjing, China
• Revision: 005
• Revision Date: April 2017
• Language: English
• Format: PDF
• Page Count: 520 pages

Chapters Covered in the DM30 II Instruction Manual

The manual is organized into eight numbered sections plus a revision history and glossary. The full contents as printed include:

• Section 1 – Introduction: General information, how the manual is organized, receiving the drill, identification data, drill and engine identification, drill description, major components
• Section 2 – Safety: Safety and health statement, safety precautions and guidelines, designated and non-designated applications, equipment safety rules, operation safety, electrical power line safety, drilling safety, tramming safety, stopping and shutdown safety, sliding fork warnings, rotary head and carousel warnings, maintenance safety, fueling, batteries, wire rope and cable, hydraulic maintenance safety, cylinder repairs, pumps and motors, valves, hoses, coolers and fans, guards, tracks, lubrication, compressor safety, overhead electric wires, ventilation, grade limitations, transportation safety, towing safety, safety decals list and locations, hazardous substance precautions, symbol identification
• Section 3 – Specifications: General description, drill applications, design features, environment rate factor ranges, operational limitations, ambient temperature range, ground pressure, maximum allowable slope angle, stability conditions, sound and vibration exposure limits, DM30 II stability/gradeability charts, standard equipment and specifications, main frame and leveling jacks, undercarriage and propel system, tower, carousel and drill pipe handling, rotary head, carriage feed system, power pack, air compressor, hydraulic system, operator’s cab and controls, night lights, optional equipment, angle drill package, dust collector, water injection, central service system, cold weather options, DHD injection lube, standard tools and manuals, operational weights and dimensions
• Section 4 – Operating Controls: Operator’s console layout, drill functions panel, gauges functions panel, engine functions panel, compressor functions panel, propel functions panel, controls and instruments not located on console panels
• Section 5 – Operating Instructions: Walk around inspection, pre-start inspection, engine operation, starting and stopping hints, compressor operation, propel operation, drill setup, leveling, tower raising and locking, tower lowering, overpressure control system, carousel and drill pipe handling, drill pipe loading, field replacement, adding drill pipe, removing drill pipe, tricone drilling procedures, DTH drilling procedures, angle drilling, stopping, parking and shutdown, towing, special conditions of use, preservation and storage
• Section 6 – Maintenance: Maintenance safety, maintenance schedule, fluids and refill capacities, maintenance as required, 8-10 hour daily maintenance, 50 hour weekly maintenance, 100 hour maintenance, 150 hour maintenance, 250 hour maintenance, 500 hour maintenance, 1000 hour maintenance, 1500 hour maintenance, 2000 hour maintenance, 5000 hour maintenance, 6000 hour maintenance, torque specifications
• Section 7 – System & Troubleshooting: Electrical system, operator observed problems, pneumatic system, hydraulic system, auxiliary function circuit, electro hydraulic system, dust collector troubleshooting, Centro-Matic electric lube troubleshooting, Centro-Matic air lube troubleshooting, Dixon Boss clamp selection and installation
• Glossary: Definitions of drilling, hydraulic, electrical, and machine terms used throughout the manual

What This Atlas Copco DM30 II Instruction Manual Gives You

The DM30 II is a crawler-mounted, hydraulic tophoad drive, multi-pass rotary drill designed for production blasthole drilling on prepared benches. This manual is written for the people who run and service those machines. It covers the diesel engine and compressor package, the excavator-type undercarriage, the hydraulic pumps and motors, the rotary head and feed cylinder, the carousel pipe changer, and the tower raising and locking systems in complete detail. The safety section is extensive and specific to this model, covering everything from power line clearance distances to the special warnings for the sliding fork, rotary head, and carousel. The maintenance section is structured by hourly intervals, so a technician can open the book at the correct interval and find the procedures, torque values, fluid capacities, and adjustment specs for that service.

The troubleshooting section is one of the most practical parts of the manual. It walks through engine fault codes for both Caterpillar and Cummins engines, explains how to read the diagnostic lights on the operator’s console, and includes operator-observed problem charts that map symptoms to causes and corrections. The electrical section covers the 24-volt system, fusible links, starter motor, alternator, key switch, circuit breakers, and the ECM-controlled engine protection system. The hydraulic section explains the propel circuit, feed circuit, rotation circuit, and auxiliary function circuit with component-level descriptions of pumps, motors, valves, and manifolds.

Who This DM30 II Manual Is For

This Atlas Copco DM30 II manual is intended for drill operators, field service technicians, maintenance planners, and shop mechanics who work on DM30 II blasthole drills. It is also useful for site supervisors who need to understand the safety requirements and operating limits of the machine before putting it to work on a bench. The language is technical and assumes familiarity with diesel engines, hydraulic systems, and drilling equipment, but the step-by-step procedures are written so that a competent technician can follow them without additional training material.

Coverage of HP and LP Configurations

The manual covers both the high-pressure (HP) and low-pressure (LP) configurations of the DM30 II. The HP drill uses a two-stage compressor and a HI/LO pressure selector for DTH hammer drilling, while the LP drill uses a single-stage compressor for rotary tricone drilling. Differences between the two configurations are called out where they matter, including compressor operating pressures, oil types (PAROIL S xtreme for HP, PAROIL S for LP), and the specific procedures for tricone versus DTH drilling. The engine options covered are the Caterpillar C15 and the Cummins QSX 15, with horsepower ratings and RPM given for each.

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Get the Complete DM30 II Instruction Manual as an Instant PDF Download

This Atlas Copco DM30 II Instruction Manual gives you the full factory documentation for the machine in a single PDF file. You can use it to perform scheduled maintenance correctly, diagnose engine and hydraulic faults, set up the drill for safe operation, and follow the manufacturer’s procedures for pipe handling, bit changes, and tower operations. Having the correct procedures and specifications on hand reduces the risk of damage to the drill and helps keep the job site safe. The file is delivered instantly after checkout with no shipping and no waiting. You can open it on a laptop, tablet, or smartphone in the shop or on the bench, and print the pages you need for the task at hand.