Atlas Copco DM45/HP DM45 Rotary Drill Rig Parts Catalog Manual – Serial 8468 PDF

Description

Atlas Copco DM45/HP Parts Catalog for Serial 8468

This is the dedicated parts book built by Atlas Copco Drilling Solutions for a specific DM45/HP rotary drill rig carrying serial number 8468. It is not a generic catalogue covering a whole model family from a distance. Each section header, exploded view and parts table is keyed to this exact machine, which is why every heading carries the model description and serial number. Ordering the right part starts here, because the same drill built in a different production run can use different components.

The manual covers the DM45, DM45/L and DM45/50/L configurations and spans the full structure of the machine, from the mainframe weldment and track undercarriage through to the rotary head, rod changer, compressor, engine package and electrical harnesses. Every line item is tied to a reference number on a corresponding illustration so a technician or parts counter can trace a component on the drawing and jump straight to the part number.

File Details

• Manual type: Illustrated Parts Catalog / Parts List
• Brand: Atlas Copco
• Model: DM45/HP (also documented as DM45, DM45/L, DM45/50/L)
• Serial number: 8468
• Publisher: Atlas Copco Drilling Solutions, Garland, Texas
• Language: English
• File format: PDF
• Approximate page count: ~768 pages

Chapters Covered

The parts book is divided into sections that mirror the physical build of the drill. Each section opens with an assembly illustration and is followed by a detailed parts table listing reference number, part number, quantity, unit and description.

• Frame / Chassis – Mainframe weldment, rear platform decking, side decking, angle drill 0-20 deg, rod support assembly, hydraulic cylinders, seal kits, inclinometer, handrails, lifting hooks
• Undercarriage / Tracks – Track assembly, LH and RH side frames, idler assembly with bracket, final drive IRGT2500, brake assemblies, idler spring kits, chain track with and without shoes, propel piping, tram interlock, remote propel controls, pump controllers
• Jacks – Front jack assembly, rear jack assembly for DM45, hydraulic cylinders with counterbalance valves and seal kits
• Cab / Console – Cab installation Tier 2, bare cab shell, curbside and tower-side doors, air conditioner assembly, package kit 805 IR, switch assemblies, heater and evaporator coils, filters, seat belt assembly, gauges and controls panel for HP CAT, pump controllers, console nameplates, heater assembly C15/C16 Tier 2, air conditioner circuit diagram
• Derrick / Tower – Tower assembly for CE, tower commons assembly, hydraulic cylinders and seal kits, sprocket with bush, tower piping (commons and 30 ft unique), rotary head high speed, rotary head commons, machined housing R.H., hydraulic motors, servo output and input assemblies, barrel holddown, port block, rocker cam and stroking assemblies, motor control valve, head decel switch, spindle sub, rod changer assembly 30 ft std, lower arm, rod changer cylinders, upper support, five-rod holder, motor/gearbox assembly, rod catcher, cable assembly, sliding breakout assembly, hydraulic split flange cylinder, seal kits, CE winch assembly, 4000 lb winch assembly
• Powerpack / Engine – C18 630 HP assembly, C18 630 HP @ 1800 T3 engine, powerpack base mounting, enclosure for powerpack area, battery installation (4 battery), exhaust installation C16, radiator piping CAT Tier 3, cooler assemblies Tier 3 for 525-630 HP, CAC piping, heat shield installation
• Air Cleaners – Air cleaner C16/HR2.5, air filter 08, dust cup, safety element, main air element
• Fuel System – Fuel tank and piping 380 gal, fuel cooler piping, ether injection for C15/DM45, sender unit, filler, breather filter, hoses and fittings
• Compressor / Air System – Compressor 1070 HR2.5, airend HR 2.5, COC piping, temperature bypass valve, compressor control piping, UL-88 regulator assembly and bracket, blowdown valve HP, compressor-to-receiver piping, vertical receiver tank assembly CE, upper and lower manifolds, receiver-to-tower piping, cylinder seal kits
• Hydraulic System – Main hydraulic drive, main hydraulic pump, servo output, pump servo electric, electric servo without flow meter, C-force motor, gerotor and barrel holddown, port block and housing assemblies, end cap housing, barrel/shaft/cradle assemblies, retainer plate, valve block assembly, triple pump, three-hole pump drive, main hydraulic triple pump piping, diverter valve assembly, SAE filter, DR/PR control valve assembly, four-way D03 valve, hydraulic tank piping, hydraulic reservoir, hydraulic filter assemblies, hydraulic fill pump, hand pump assembly, six-spool valve installation and assembly, VPL6 valve assembly, nine-spool electric valve, overpressure electric controls, jack piping electric, fan/HOC piping 54 inch, pulldown electric installation, regen HP valve, rod index piping, holdback electric installation, rod changer piping 30 ft electric, wrench cylinder installation, hydraulic cylinder and seal kit, tower raise cylinder and piping, tower pinning DMC/electric, seal kit
• Electrical System – Standard electric rig wiring, main pump harnesses, basic CAT wiring, Tier 2 electrical box assembly, six and nine spool valve harness, CAT engine wiring, CAT wiring diagram, night light package (9 lights)
• Options – Dust collector 3600 electric, dust collector 3600, cam ring assembly, installation bracket, dust curtain 20 deg, dust curtain hydraulic cylinder and seal kit, DHD lube injection 60 gal, DHD lubricator assembly, lubricator tank sub-assembly, DHD lubricator pump, DHD lube tank 60 gal, lube system for 30 ft tower and mainframe, frame and track lube system, 30 ft DMC tower manual lube system, torque limit electric/hydraulic, CE fire extinguisher installation, warning horn assembly, ground level shutdown, jack-up indicator electric, no-bump installation electric/hydraulic, emergency tower shutdown
• Tools / Accessories – 4.5 API regular pipe, rod tools 4.5 pipe, chain wrench 4.5-5.38, tong assembly with flat inserts, chain assembly, blow gun with 25 ft hose, rod seal assembly 4-1/2 pipe, dust seal 4-1/2 pipe, safety decals, decal and manual set DM45/5, safety manual DM45/50/L, common rig decals DM45, export package, rear platform modification, paint and supplies, HP filter kit DM45/L, accessories including chain wrench, fork chuck 3.50 flats, bit detach chuck adapter, centralizer bush, main bushing, J wrench DHD350, chuck detach 6.25/6.5

Read together, these sections form a complete identification system for the DM45/HP. Each exploded view shows how a sub-assembly is put together and which reference number belongs to which component, so the parts tables can be read against the drawing rather than in isolation. Seals, O-rings, bearings, springs, fasteners and complete cylinder assemblies all carry their own part numbers, which means a rebuild can be planned down to the last ring without guesswork.

What This Parts Catalog Gives You

The first practical benefit is speed at the parts counter. Instead of describing a component over the phone or sending a photo, the technician can quote the exact part number from the illustration. That matters on a rotary drill where a wrong seal or a mismatched hydraulic fitting can take a machine out of production for a shift or more. The reference numbers on each drawing and the quantities in each table also make it straightforward to order a full seal kit, a complete cylinder assembly or a set of track components in one pass.

The second benefit is rebuild planning. Sections such as the rotary head, the rod changer, the main hydraulic pump and the final drive are broken down far enough that individual wear items can be replaced without replacing the whole assembly. Hydraulic cylinder seal kits are listed separately from the cylinder body, spring kits are listed separately from the idler, and brake internals are broken out as discs, springs, plugs and covers. That level of granularity lets a workshop repair rather than replace, which is the difference between a maintenance budget and a capital expense.

The third benefit is traceability. Because this parts book is tied to serial number 8468, the components listed are the ones that were fitted to this machine when it was built. Where Atlas Copco made running changes across the DM45/HP production run, the correct variant for this serial number is the one printed here. That reduces the risk of ordering a part that fits a different build and having to return it.

Who This Parts Catalog Is For

This is a working document for anyone who maintains, repairs or rebuilds a DM45/HP rotary drill. Field service technicians can use it to identify a failed component on site and confirm the correct replacement. Workshop fitters can use the exploded views to plan a strip-down and rebuild. Parts managers and procurement staff can use the tables to raise accurate purchase orders. Owners and fleet managers can use the section structure to understand what is serviceable on the machine and what comes as a complete assembly.

Get the Atlas Copco DM45/HP Serial 8468 Parts Catalog

With this parts catalog on hand, the jobs it supports include identifying and ordering replacement components for the frame, tracks, jacks, cab, tower, rotary head, rod changer, powerpack, compressor, hydraulic system and electrical system; planning seal and bearing rebuilds for cylinders, pumps, motors and final drives; matching fasteners, fittings and hoses to the correct reference numbers; and cross-checking option installations such as the dust collector, DHD lubrication system and night light package.

Having the correct parts information is what separates a repair that lasts from a repair that comes back. A seal of the wrong material, a hydraulic fitting of the wrong thread, or a bearing of the wrong clearance will fail early and can damage the component around it. This catalog removes that risk by tying every part number to a specific machine and a specific location on that machine.

IMAGES PREVIEW

The file is delivered as an instant PDF download after payment. There is no shipping, no waiting for a disc, and no customs delay. It can be opened on a laptop, tablet or phone in the workshop, on the rig or in the office, and any page can be printed for use at the machine. Keep a copy on the service laptop and a printed set in the workshop binder, and the right part number is always within reach.