Atlas Copco DM45-HP Drilling Rig Parts Manual 2013 – SN US009639 PDF

Atlas Copco DM45-HP Parts Manual for Serial Number US009639

The Atlas Copco DM45-HP parts manual for serial number US009639 is the illustrated parts catalog used to identify and order components for this specific DM45/HP drilling rig. Published in 2013 by Atlas Copco Drilling Solutions, this 678-page PDF covers every major system on the machine, from the Cummins QSX15 600HP Tier 3 engine and the main hydraulic drive through to the tower, rod changer, undercarriage, cab and electrical system. Every assembly is broken down into exploded views with numbered callouts that cross to a parts table listing part number, quantity, unit of measure, description and any applicable notes.

File Details

• Manual Type: Illustrated Parts List / Parts Catalog
• Brand: Atlas Copco
• Model: DM45/HP
• Serial Number: US009639
• Publication Year: 2013
• Publisher: Atlas Copco Drilling Solutions, LLC
• Language: English
• File Format: PDF
• Page Count: 678

IMAGES PREVIEW

Chapters Covered

• Preventive Maintenance — 250 Hour, 500 Hour, 1000 Hour and 2000 Hour Kits
• Frame — main frame weldment, decking, rear platform, ladder mounts, handrails
• Undercarriage — track assembly, side frames LH/RH, idler, final drive, brake, idler spring, chain track, propel piping
• Jacks — front and rear jack assemblies, hydraulic jack cylinders
• Cab/Console — cab installation, bare cab, curbside and tower-side doors, HVAC components, heater/evaporator, gauge and control panels, A/C assembly
• Tower — tower commons, carriage and sheave, guide, tower piping, 30 ft tower assembly, pivot blocks, feed cylinder, rotary head, spindle, rod catcher, rod changer, upper arm, holder with bullgear, motor/gearbox, breakout, counter
• Powerpack/Engine — engine assembly Tier 3, QSX15 600HP, powerpack mounting, battery installation, battery box, exhaust, CAC piping, cooler installation, radiator piping, timing shaft
• Air Cleaners — air cleaner assembly, air filter
• Fuel System — 380-gallon fuel tank and piping, fuel cooler piping, ether installation, ether kit for Cummins QSX15
• Air System — 1070 EARS compressor, COC piping, temperature bypass valve, compressor-to-receiver piping, EARS HP controls, light assembly, potentiometer, switch assembly, EARS HP controller, vertical receiver, upper and lower manifolds, receiver-to-tower piping
• Hydraulic System — main hydraulic drive, retaining ring kit, three-hole pump drive, main piping, shuttle cartridge valve, diverter valve assembly, 4-way valve, SAE filter, DR/PR control valve assembly and manifold, hydraulic tank piping, hydraulic reservoir, hydraulic filter, quick-disconnect coupling, electric pulldown, regen HP valve, 6-spool valve installation and assembly, VPL6 valve assembly, 9-spool electric valve, jib boom winch, 4000 lb winch assembly, winch brake kit, seal and bearing kit, tower raise cylinder piping, tower raise cylinder, seal kit, counterbalance valve, rod changer piping, K-port feed pump kit, head decel switch, jack piping, overpressure controls, rod index piping, fan/HOC piping, wrench cylinder installation, seal kit, tower pinning, holdback installation, torque limit
• Electrical System — basic CAT wiring, electrical box assembly, engine QSX wiring, standard electric rig wiring, engine panel wiring, night light package, jack-up indicator
• Options — water injection, fuel gauge, water pump, dust curtain assembly, hydraulic cylinder, seal kit, dust collector option, no-bump installation, DHD lubrication injection, lubricator assembly, lubricator tank, DHD lubricator pump, frame and track lube system, tower lube system, angle drill, rod support assembly, hydraulic cylinder, seal kit, Wiggins auto service, service kit, fire suppression, tram interlock, ground-level shutdown, hydraulic test station
• Tools/Accessories — rod tools, chain wrench, tong assembly, chain assembly, blow gun, decals for the rig, Spanish language decals, Spanish safety decals, Cummins HP nameplates, rod seal assembly, dust seal, filter kit, paint and supplies, export package
• Schematics — air/oil schematic, EARS interface schematic, hydraulic schematic, electrical schematic
• Kit Index
• Alphabetical Index
• Numeric Index

Each section opens with one or more illustrated assembly views — line drawings with numbered callouts — followed by a parts table that resolves every callout to its Atlas Copco part number, quantity, unit of measure, description and any applicable notes. The numeric index at the back lists every part number in the manual with a page reference, so you can work backwards from a part number to the assembly it belongs to.

What This Parts Manual Enables

With the serial-number-specific DM45-HP parts list for US009639 in hand, you can order the right replacement components the first time. The manual covers preventive maintenance kits at four intervals — 250, 500, 1000 and 2000 hours — with the exact filter, element and breather part numbers for each kit, so scheduled service does not stall on a wrong-number guess. For major repairs, the exploded views show how assemblies are put together: the final drive, the rotary head, the feed cylinder, the rod changer, the compressor, the hydraulic valve stacks. You can see what has to come apart and what has to be replaced rather than repaired.

The hydraulic and electrical sections are detailed enough to trace a component back to its part number through the piping and wiring diagrams. The air system coverage for the 1070 EARS compressor spans the full path from compressor to receiver to tower, with the control components — controller, potentiometer, switches, lights, manifolds — listed separately so you can replace only what fails. The tower section goes deep into the rod changer, breakout, upper arm and bullgear assemblies, each with its own illustrated breakdown and seal kit references.

This is not a generic DM45 manual with a few pages swapped. It is the parts book built for serial number US009639, and the header of every parts page carries that serial number and the DM45/HP model description — the same convention Atlas Copco uses to keep parts books matched to individual machines. If you own or maintain this specific rig, this is the reference that keeps your parts orders correct and your maintenance intervals properly stocked.

Delivery is instant. The PDF downloads immediately after checkout, opens on any device, and prints cleanly if you want a paper copy in the shop. No shipping, no waiting, no risk of a wrong-edition book arriving in the mail.