Atlas Copco DML HP Parts List Manual – Serial US009411 Part 2 PDF Download

Description

This Atlas Copco DML HP Parts List – Serial US009411 Part 2 is a complete illustrated parts catalog dedicated to the DML HP drilling rig as configured with the Caterpillar C27 800 HP Tier 2 engine. Part 2 continues the machine’s component breakdown across the engine, cooling, compressor, fuel, hydraulic, electrical and option groups, and every section ties a reference number on an exploded drawing to a part number, quantity, unit and description in the accompanying list. If you own, service or rebuild a DML HP with serial number US009411, this is the reference that tells you exactly which component belongs on the machine and where it fits.

File Details

• Manual type: Illustrated Parts List / Parts Catalog
• Brand: Atlas Copco
• Machine: DML HP (DML/HP) drill rig
• Engine covered: Caterpillar C27, 800 HP, Tier 2
• Serial number: US009411
• Document part: Part 2
• Language: English
• Format: PDF
• Pages: 300
• Style: Ref / Part No. / Qty / Unit / Description tables with matching exploded-view figures and detail callouts

Chapters Covered

The catalog is organised by machine system and follows the same order as the printed parts book. Representative groups and sub-assemblies include:

• Engine – 57791477 ENG, C27, 800HP, T2: rotation tool, oil filter, primary and secondary fuel filters, clear cover and collection bowl, coolant service filters, coolant no-DCA filters, engine oil, alternator belt
• Mounting, Powerpack Base – 57421513: base mounting bolt, slotted hex nut, cotter pin, hex head capscrew
• Battery, Insulation Installation C27 – 58252977: battery cables (positive, negative, RH, switch-to-starter), 12V-8DW/electrolyte battery, insulated battery box, receptacle assembly
• Exhaust, C27, DML, Tier 2 – 57827941: right-hand silencer assembly, gaskets, silencer bands, air-cleaner mounting band, exhaust supports, weather cap, flex elbow with flange, left and right exhaust outlets
• Silencer Assembly, Right, C27 – 57812059
• Piping Assembly, Radiator, C27 – 58451862: radiator pipes (upper, lower), 3.5 in and 4 in ID coolant elbows, radiator hoses, U-bolts, clamps, brackets, rubber strip
• Cooler Installation, Arctic-T2 – 58451848: radiator/CAC/HOC arctic cooler, repair and arctic radiator kits, grommets, felt air baffles, seals, aluminium tubes, oil cooler frame, radiator core and frame, support bars, hydraulic fan motor M8F, 54 in 8-blade fan, taper bushing, anti-vibration pads, motor bracket, ball valve and piping hardware
• CAC Assembly, C27 DML – 57800815 and CAC Assembly – 57800427: CAC cores, shroud assembly, 30 in finger guard, hydraulic motor, lip seal, snap ring, 30 in fan, fan bushing, mounting angle, motor mount, push-on bulb seal trim
• Rod, Support Assembly, CAC, C27 – 57812174
• Piping Assembly, CAC, C27 – 57812166
• Driveshaft Guard Assembly, DML – 57887028
• Control, Fan, Variable, Arctic – 57787319
• Air Cleaners – 57813727 cleaner assembly, 50616010 air cleaner (safety and primary elements, cup assembly, clamps, wing nut, cover, inlet shroud), 57496556 air filter 08
• Fuel System – 57955338 380-gallon fuel tank with suction tube, sender, mounting plate, plugs, hoses and fittings; 58017534 fuel cooler installation (bracket, support, rails, cooler, bolts and lock nuts); 57902884 ether installation C27/C32; 57902991 ether kit (ether valve assembly, control fitting, mounting bracket, tee, atomizer, tubing)
• Air System – 58319849 compressor commons (air end HR2.5 with full rebuild kit, seals, O-rings, bearings, gear set, oil pump, filter base, strainer, butterfly valve 8 in, actuator, pressure gauge, vacuum bayonet sensor, coupling procedure and air-end alignment notes); 57861841 actuator; 57562506 compressor uniques; 57782203 Ringfeder coupling (flange, rubber element, hub, socket head capscrews); 58451876 COC-Mesabi Tier 2 piping (Amot temperature bypass valve, hydraulic fittings, elbows, relief valve, hose assemblies); 58318753 compressor controls EARS HP with startup control descriptions and seven diagnostic error codes; 57815524 light assembly; 57815516 potentiometer assembly; 57815532 switch assembly; 57906091 EARS HP controller assembly with software; 57584203 piping compressor-to-receiver (check valve, Victaulic rigid coupling, 3 in wet-side hose); 58315465 vertical receiver assembly EARS (separator tank, feet, flange blocks, separator element, minimum pressure valve, air pressure gauge, upper and lower manifolds, safety valve, blow-down valve, silencer, pressure sensor); 58315489 upper EARS manifold; 57584195 lower HP DM4550/L manifold; 58332665 receiver tower EARS piping
• Hydraulic System – 57864480 main hydraulic drive P7/9A 3-pump (P7/9A cont pump, triple pump, seal kits, valve block repair kits, drive pump 3-hole, fittings and flanges); 57651234 three-hole pump drive (gearbox housing, SAE adapters, input shaft, gears, bearings, O-rings, oil seals, breather, dipstick); 57878530 main hydraulic trip arctic piping; 57941734 return SAE manifold; 57325607 relief cartridge valve; 57450751 / 57106429 diverter valves; 57106460 four-way valve; 57336422 SAE filter; 57576969 DR/PR control valve assembly; 54418116 valve DR/PR control; 54418108 manifold assembly DR/PR control; 57787426 hydraulic tank piping arctic; 57755332 hydraulic reservoir; 52254885 hydraulic filter; 52259363 filter assembly; 57787400 arctic pull-down installation; 57448144 regen HP valve; 57656795 six-spool valve installation; 57656787 / 57581894 six-spool valve assembly and VPL6 section breakdown; 57535908 nine-spool valve installation (electric); 57394991 nine-spool valve with 24 V coils; 58252649 jib boom winch CE; 58252641 4000 lb winch assembly; 58268641 winch brake kit; 58268737 seals and bearings kit; 57656811 tower raise cylinder piping; 54578539 tower raise hydraulic cylinder; 57249450 seal kit; 57273716 counterbalance valve; 57701781 rod changer arctic piping; 58253921 K-port feed pump kit; 57519902 head decel switch; 57758666 fast service standard hose kit; 57758682 hand pump assembly; 57787418 arctic jacks piping; 57787434 over-pressure control arctic piping; 57701815 rod index arctic piping; 58451869 HOC/fan control piping; 57318875 cooling control valve; 57701807 arctic wrench cylinder assembly; 57039810 seal kit; 57531675 holdback electric installation; 57745655 tower pinning arctic; 57512006 seal kit; 57531550 torque limit electric/hydraulic
• Electrical System – 58369766 basic electrical rigs wiring; 57549933 24x20x8 electrical box assembly; 57549941 8x6x3.5 electrical box assembly; 57775991 CAT wiring diagram; 57893661 C27 engine wiring; 57828261 standard electric rig wiring; 57915316 CAT primer pump wiring; 57541930 nine-light night lighting package; 56245152 jack-up electrical indicator; 57600777 emergency shutdown
• Options – 56246283 water injection 300G/8 GPM EL/AF

Across all of those groups, this parts list gives a technician a single reference for identifying the exact component installed on the DML HP at serial US009411. Instead of guessing which filter, hose, seal kit, elbow or valve body belongs on a machine that left the factory in a specific configuration, you work from the same exploded views and reference numbers that the parts department uses. Sub-assembly kits – seal kits, rebuild kits, bearing kits, brake kits, shim sets, flange and coupling halves – are broken down to individual part numbers wherever the manual shows them, which makes it far easier to order either a complete assembly or a single worn component.

What This Parts List Covers In Practice

This is a system-by-system catalog rather than a repair manual, so it is best used alongside service information when you are ordering parts. The engine section alone identifies the C27 800 HP Tier 2 consumables – oil filter, primary and secondary fuel filters, coolant service and non-DCA coolant filters, alternator belt and clear primary filter cover with collection bowl. The cooling and CAC groups let you trace the arctic cooler, radiator, hydraulic fan motor, 54 in fan blade and CAC cores down to the individual retainers, seals, bushings, grommets and support bars. The air system groups identify the HR2.5 air end and every related seal, bearing, gear set and strainer, together with the Receiver, EARS HP controls, upper and lower manifolds and the COC-Mesabi temperature bypass piping. The hydraulic section maps out the P7/9A triple pump, the three-hole pump drive gearbox, the return and DR/PR manifolds, the six-spool and nine-spool valve sections, the arctic reservoir and tank piping, the tower-raise cylinders and the jib boom winch with its brake and bearing kits. The electrical section lists the electrical box assemblies, the CAT and engine harnesses, the nine-light package and the emergency shutdown switch. There is also a defined compressor coupling installation procedure and air-end alignment procedure that specifies torque values – useful if you are reinstalling or replacing the air end.

How the List Is Organised

Each group begins with a drawing page that carries reference numbers on the illustration, followed by a table listing Ref., Part No., Qty, Unit, Description and Notes. Where a section is a sub-assembly of another, the Notes column points to the correct page (for example, the silencer assembly is shown on its own page and called from the exhaust group). Sub-items that belong inside a parent assembly are shown indented with a dash in the Description column so you can see exactly which part belongs to which kit or assembly. That structure makes the catalog usable both for a full assembly replacement and for tracking down a single O-ring, cotter pin or capscrew.

Who This Parts List Is For

Owners and fleet managers running a DML HP with serial US009411, field service technicians, workshop rebuilders and parts departments will all find this useful. If you are maintaining the machine through its service life, the consumable listing alone – filters, belts, hoses, seals and gaskets – saves time compared with matching parts from a generic catalogue. If you are rebuilding a specific system such as the compressor, the cooling package, the hydraulic valve stack or the winch, the exploded views and per-kit breakdowns tell you exactly what you will need before you start. Because the document is serial-specific, the configuration shown matches the machine as built rather than a generic family listing.

Get the Correct Part the First Time

Ordering the wrong filter, seal kit, hose or valve body on a rig like the DML HP is expensive in both parts cost and downtime, and it is completely avoidable when you have the actual serial-specific parts list in front of you. With this Atlas Copco DML HP Parts List for serial US009411 Part 2 you can identify the exact part number from the drawing, confirm the quantity per assembly, and hand the number straight to your supplier – no guesswork, no photographs by text message, no second order. The PDF is delivered instantly after payment, there is nothing to ship and nothing to wait for, and you can open it on a laptop in the shop, a tablet on the deck or a phone at the parts counter. Print the pages you need for the job or search the file on screen; either way you have the whole catalog available the moment you need it.

IMAGES PREVIEW