BELL 2406D 4X4 MKI Artic Hauler Parts Manual 872440 – PDF Download

Description

BELL 2406D 4X4 MKI Artic Hauler Parts Manual 872440

The BELL 2406D 4X4 MKI Artic Hauler Parts Manual (publication 872440) is the complete illustrated parts reference for this articulated hauler, first issued in March 2002. Every assembly on the machine is broken down into exploded-view illustrations paired with detailed parts tables, making it straightforward to identify and order the exact component you need, whether you are replacing a worn engine part, sourcing a hydraulic hose, or tracking down a cab fitting. The manual covers the full machine, from the Mercedes-Benz OM906LA Tier 2 engine and ZF transmission through the axles, hydraulics, pneumatics, electrical system, frame, and cab.

File Details

• Manual Type: Illustrated Parts Manual
• Brand: BELL Equipment
• Model: 2406D 4X4 MKI Artic Hauler
• Document Number: 872440
• First Issue: March 2002
• Language: English
• Page Count: 451 pages
• File Format: PDF

Chapters Covered

• Section 1 — General Information: Manual layout guide, VIN structure, abbreviations, parts ordering information
• Section 2 — Engine: Engine miscellaneous items, cylinder crankcase/cover/gasket kit, timing case and flywheel housing, oil pan and dipstick, cylinder head/valves/gasket kit, cylinder head cover, crankshaft and flywheel, connecting rod and pistons, camshaft and timing parts, injection pump, fuel lines, fuel filter, flamestart system, turbocharger, air compressor, intake manifold, exhaust manifold, electrical equipment, starting motor, alternator and starter, oil pump, oil filter and oil cooler, oil lines, water pump, fan, engine supports, air conditioner compressor, air intake system, air cleaner, exhaust system, fuel system, fuel-water filter unit, engine cooling system
• Section 3 — Drivetrain: Transmission miscellaneous parts, gearbox housing, oil supply, transmission cooling system, retarder valve, gearbox planetary, clutch pack, output, shift control, dipstick/oil sump, torque converter, power take-off, heat exchanger, peripherals, control unit, drop box housing, drop box input shaft, drop box idler, drop box output shaft, dropbox miscellaneous parts
• Section 4 — Hydraulics: Front chassis hydraulic system, steering cylinder, hydraulic pump A10V, Voac Block A, Voac Block B, Voac Block C, cab hydraulic system, steering control valve, steering cylinder assembly, cab tilt system, rear chassis hydraulic system
• Section 5 — Pneumatics: Front chassis pneumatic kit, air drier kit, cab pneumatic kit, pneumatic block assembly
• Section 6 — Electrical System: Front chassis electrical system, engine harness, power harness and battery cables, transmission and artic harness, extra batteries kit, rear chassis harness, cab harness, internal transmission harness, internal power harness, dash switches, window wiper and washer kit, radio antenna kit, electrical hooter, flashing beacon, work lights, reverse light, light assemblies, electrical connectors A through F
• Section 7 — Frame and Body: Front chassis kit, mudguards and miscellaneous parts, front suspension, suspension strut, battery box kit, fuel tank misc parts, belly plate, bonnet kit, grill, cab assembly, cab shell and related parts, cab windows, cab door assembly, door latch, door HVAC system, cab mountings, rear view mirror brackets, mirror kits, cab interior components, hatches and lids, interior trim, roof interior liners and hatch, steering column, seats installation, seat assembly, air ducting, aircon drier unit and piping, aircon unit, aircon system front chassis, HVAC sealing, hydraulic tank, artic joint bearing assembly, rear chassis ballast weight option, rear chassis ball and socket option, decals
• Section 8 — Service Kits: 500HR, 1000HR, 2000HR, and 4000HR service kits
• Section 9 — Recommended Lubricants, Adhesives and Paints: Lubricants, adhesives, paints and procedures
• Section 10 — Special Tools: Engine OM906LA service tools (kit 262126), engine OM906LA repair tools (kit 262127 and 262128), gear ratio 13100 transfer case tools, axles/diffs/final drives tools, suspension tools, hydraulics tools, frame and oscillation tools, diagnostic tools
• Section 11 — Numerical Index: Complete part number reference index

This parts manual covers the full BELL 2406D 4X4 MKI Artic Hauler, with exploded-view illustrations and parts tables for every major assembly. The parts lists include item numbers, BELL part numbers, quantities, descriptions, and VIN series applicability. The engine section covers the Mercedes-Benz OM906LA Tier 2 diesel engine in detail, including fuel system, turbocharger, cooling, and lubrication components. The drivetrain section breaks down the ZF transmission, drop box, and transfer case. The hydraulics section covers the front and rear chassis systems, Voac valve blocks, steering, and cab tilt. The electrical section includes harnesses, connectors, lighting, and switchgear. The frame and body section covers the chassis, cab, doors, windows, mirrors, seats, HVAC, and decals.

The manual’s General Information section explains the VIN structure used across BELL Equipment machines, showing how the machine type, year of manufacture, plant, revision level, and sequential serial number are encoded. This matters directly to parts ordering: many part listings include Vin Series From/To columns that tell you whether a particular part applies to your machine based on its VIN. The VIN is stamped on a 3mm plate welded to the engine chassis in the articulation joint area.

Why This Parts Manual Matters

Ordering the wrong part for a 2406D Artic Hauler wastes time, money, and workshop space. This manual eliminates guesswork by showing exactly how each assembly is put together and listing the precise part number for every component. The exploded diagrams make it easy to see how parts relate to one another, which is invaluable when a component has been modified, superseded, or is missing entirely. The VIN series columns tell you whether a given part applies to your machine, so you can order with confidence even across different production batches. For anyone maintaining, repairing, or restoring a BELL 2406D, this is the reference document that keeps the parts ordering process accurate.

Who This Manual Is For

This manual is intended for mechanics, parts managers, workshop supervisors, and owners who need to identify and order components for the BELL 2406D 4X4 MKI Artic Hauler. It is also useful for understanding how systems are assembled when planning a repair or rebuild. The level of detail makes it suitable for both routine maintenance and major overhauls, and it is equally valuable when cross-referencing parts between the 2406D and related B-series machines that share cab and system components.

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Instant PDF Delivery

Your BELL 2406D 4X4 MKI Artic Hauler Parts Manual is delivered as a downloadable PDF immediately after purchase. There is no shipping, no waiting for a physical book to arrive, and no risk of a lost package. The file can be viewed on any computer, tablet, or smartphone, and you can print whichever pages you need for the workshop. Whether you are at the bench, in the field, or at the parts counter, the manual is available on demand.