Komatsu D61EX-15 Crawler Dozer Parts Book Manual KEPB096701

Description

This is the complete, factory-issued Komatsu D61EX-15 Crawler Dozer Parts Book Manual KEPB096701, delivering fully detailed parts breakdowns, component illustrations, and OEM part numbers for the entire machine. Designed specifically for the Komatsu D61EX-15 GALEO crawler tractor, this comprehensive catalog enables equipment owners, fleet managers, and field technicians to quickly identify authentic replacement parts, verify assembly order, and order exact spares without guesswork.

File Details

• Document Type: Parts Book / Parts Catalog
• Brand: Komatsu
• Machine Model: D61EX-15 GALEO Crawler Dozer
• Document Number: KEPB096701
• Language: English (with multilingual introductory section in French, German, Spanish, Portuguese, Arabic, Russian, and Chinese)
• File Format: PDF
• Applicable Machine Serial Number: B40001 and up
• Applicable Engine Model: Komatsu SA6D114E-2
• Applicable Engine Serial Number: 30481088 and up

Machine Coverage & Scope

The Komatsu D61EX-15 Crawler Dozer Parts Book Manual KEPB096701 provides complete coverage of both the base machine and engine systems across standard, EU silent specification, and specialty configurations:

• Engine System (SA6D114E-2): Cylinder head, cylinder block, crankshaft, pistons, camshaft, front cover, lubrication oil pan and pump, oil cooler, fuel injection pump, injectors, fuel lines, turbocharger assembly, water pump, and full gasket kits (K1 and K2).
• Engine Related Systems: Air cleaner assembly, exhaust piping, muffler variations (elbow, short, EU silent spec), engine mounts, throttle linkage, and electrical wiring harnesses.
• Cooling System: Radiator assembly, reservoir tank, hydraulic fan motor, fan pump, cooling plumbing, and oil cooler radiator.
• Powertrain & Transmission: Torqflow transmission assembly, planetary carrier groups, clutch packs, torque converter with scavenging pump and PTO options, bevel gear, pinion shafts, and Hydrostatic Steering System (H.S.S.) brake and valve assemblies.
• Hydraulic System & Controls: Main hydraulic pump, 3-spool, 4-spool, and 5-spool control valves, PPC pilot control valves, lift cylinders, tilt cylinders, and complete hydraulic circuit piping.
• Work Equipment & Undercarriage: Track frames, idlers, track rollers (single and double), lubricated single-grouser track shoes (600 mm), Power Angle Power Tilt (PAT) dozer blade frame, Semi-U blade frame, ripper assembly, and rear towing winch groups.

Chapters Covered

• FOREWORD & SYMBOLS GUIDE
• AA [ENGINE] — Cylinder Head, Cylinder Block, Crankshaft, Damper, Piston, Camshaft, Rocker Arm, Oil Pump, Oil Cooler, Turbocharger Mounting, Fuel Injection Pump, Injector Nozzle, Water Pump, Gasket Kits
• BO [ENGINE RELATED PARTS] — Air Cleaner, Heat Shield, Muffler, Exhaust Pipe, Engine Mount, Fuel Control, Engine Wiring (L.H. & R.H.)
• CO [COOLING SYSTEM] — Radiator Core, Radiator Mount, Reserve Tank, Fan & Motor, Cooling Piping, Oil Cooler & Fan Guard
• DO [FUEL TANK AND RELATED PARTS] — Fuel Tank, Fuel Lines, Water Separator
• EO [ELECTRICAL SYSTEM] — Battery, Vehicle Wiring (Radiator Guard, Fuel Tank, Floor Frame, Sensors), Work Lamps, Back-Up Alarm
• FO [POWER TRAIN AND FINAL DRIVE] — Universal Joint, Power Line, H.S.S. Brake, H.S.S. Carrier, H.S.S. Valve, Bevel Gear & Shaft, Torque Converter, Transmission Housings, Carriers, Valves, Final Drive
• HO [HYDRAULIC SYSTEM] — Hydraulic Tank, Control Valves (3-Spool, 4-Spool, Straight Tilt), Hydraulic Pump & Lines, PPC Valves, Lift & Tilt Cylinder Lines
• JO [MAIN FRAME AND RELATED PARTS] — Main Frame, Equalizer Bar, Pivot Shaft
• KO [OPERATOR’S COMPARTMENT AND CONTROL SYSTEM] — Operator Cab, Seats, Seat Belts, Air Conditioner, Floor Frame, Dash Board, Brake & Decel Pedals, Control Levers
• MO [GUARD] — Radiator Guard, Radiator Mask, Engine Hood, Side Covers, Fenders, Floor Covers
• RO [UNDER CARRIAGE] — Front Idler, Idler Cushion, Track Rollers, Carrier Rollers, Track Shoes (600mm), Track Frame, Roller Guards
• TO [WORK EQUIPMENT] — Dozer Frame (PAT & Semi-U), Lift & Tilt Cylinders, Angle Cylinder, Ripper, Towing Winch Assemblies, Hitch & Drawbar
• UO [MARKS AND PLATES] — English, Spanish, French, German, Portuguese, and Japanese Safety Plates & Decals
• VO [ACCESSORY] — Spare Parts, Tools, Caps
• YO [SERVICE KIT AND COMPONENT PARTS] — Service Kits, Track Links, Hydraulic Pumps, Cylinders, PPC Valves, Starting Motor, Alternator, Air Conditioner Unit

IMAGES PREVIEW

Each diagram is accompanied by an itemized parts list specifying the index number, genuine Komatsu part number, part description, quantity required per machine or assembly, and serial number break applicability. This eliminates uncertainty when rebuilding assemblies or ordering replacement seals, bearings, filters, and hardware.

Professional Capability & Instant PDF Delivery

Whether you are performing a complete in-chassis engine overhaul on the SA6D114E-2, resealing an H.S.S. steering valve, replacing undercarriage rollers, or sourcing replacement harness clips, the Komatsu D61EX-15 Crawler Dozer Parts Book Manual KEPB096701 provides the authoritative component references direct from the manufacturer. Having the precise factory parts breakdowns ensures you order the exact revision matching your tractor’s serial number, minimizing downtime and avoiding costly ordering errors. Delivered immediately as a downloadable PDF file after checkout, this manual can be accessed on any device—tablet, laptop, smartphone, or desktop computer—and pages can be printed instantly for practical reference in the shop or field.