Bell B30D Mk 6.3 ADT Parts Manual 872306 – A830D63 May 2011 PDF Download

Description

Bell B30D Mk 6.3 ADT Parts Manual – Document 872306

This is the full illustrated parts manual for the B30D Mk 6.3 articulated dump truck from Bell Equipment, published under document number 872306 and issued for machine designation A830D63. Released as Revision A in May 2011, it is the parts catalogue a workshop, dealer or owner uses to look up the correct component number for every assembly on the truck before placing an order. Each illustrated breakdown is paired with a parts list, and the whole document runs to 730 pages of exploded views, itemised listings and a numerical index.

Because the B30D Mk 6.3 was built with two different emissions tiers of the same engine, this Bell B30D Mk 6.3 ADT parts manual splits the engine group into Section 2A (Tier 2) and Section 2B (Tier 3) so the correct part is ordered for the machine in front of you. Everything downstream of the engine – the ZF transmission, transfer case, axles, hydraulic block, pneumatic block, cab and bin – is covered the same way, part by part.

File Details

• Manual type: Illustrated parts manual / parts catalogue
• Brand: Bell Equipment
• Machine: B30D Mk 6.3 ADT – A830D63
• Document number: 872306
• Issue: First issue May 2011, Revision A
• Language: English
• Page count: 730 pages
• File format: PDF

Chapters Covered in This Bell B30D Mk 6.3 Parts Manual

• Section 1: General information, page layout key, abbreviations and ordering instructions
• Section 2A: Engine – Tier 2 (miscellaneous items, crankcase, timing cover, oil pan and dipstick, cylinder head and valves, rocker arm, cylinder head cover, crankshaft and flywheel, connecting rod and pistons, camshaft and timing parts, injection pump, fuel lines, fuel filter, flamestart system, turbo charger, air compressor and attachment parts, intake manifold, exhaust manifold, electrical equipment, starting motor, alternator and attachment, oil pump, oil filter and oil cooler, oil lines, water pump, fan, engine mountings, airconditioner compressor, exhaust system, bin heating kit, air intake system, pre-cleaner, air cleaner, fuel system, fuel-water filter unit, handlift pump and pre-filter, engine cooling system details A and B, radiator)
• Section 2B: Engine – Tier 3 (same assembly-by-assembly breakdown as Section 2A, for the Tier 3 engine)
• Section 3: Drivetrain (transmission misc parts, transmission housing, oil supply and control insert, oil supply cover plate, retarder valve, gearbox planetary, coupling, brake sections D, E, F and G, output, shift control, valve blocks A and B, throttle valve, transmission dipstick, oil sump, torque converter, power take off, heat exchanger, peripherals, transmission cooling system, dropbox misc parts, drop box mountings, housing, input shaft, idler, output shafts, park brake and actuator assembly, propshafts, front axle and front differential assembly, front diff clutch configuration, thru drive and oscillation joint, middle axle and middle differential assembly, middle diff clutch configuration, rear axle, axle drain and filler plugs, rear diff assembly, rear diff clutch configuration, brake assembly, planetary hub, wheel sets)
• Section 4: Hydraulics (hydraulic system cab details A and B, brake pedal, steering control valve, steering pump kits and emergency steering pumps, emergency steer pump check valve, cab tilt system and cylinder, cab tilt pump, hydraulic block, valve positions, valves and tip section, steering cylinders and assembly, hydraulic system front chassis, main pump delivery, damper assembly, accumulator kit, hydraulic pump kits and breakdowns, hydraulic tank misc parts, hydraulic system rear chassis, tip cylinder breakdown)
• Section 5: Pneumatics (pneumatic kit cab, air horn kit, pneumatic block assembly, pneumatic system front chassis, air drier kit, air drier repair kit, 30L reservoir kit, pneumatic kit rear chassis)
• Section 6: Electrical (cab harness details A, B and C, cab fuse and relay panel components, windscreen wiper kit, rear wiper, transmission harness, rear view mirror electrical kit and mirrors, load lights, beacon, work lights, rear facing work light, memory module, satellite, radio, rear camera, reverse monitor, emergency brake, engine harness, light breakdowns, artic harness, battery box, front chassis transmission, fuel heater, batteries, head light grilles, OBW system, rear harness, strain gauge kit, TPMS truck and tyre assemblies, connectors sheets 1 to 9)
• Section 7: Frame and body (cab assembly, cab shell, cab/bonnet interface seal, HVAC sealing, window guard, handrails and cab mountings, rear view mirror brackets, cab door assembly, cab windows, window catches, HVAC door, cab interior misc parts, interior hatches and lids, floor mat and interior panels, roof headliners, operator and trainer seat installation, trainer seat mounting, Sears seat installation and high back, seat assembly base, steering column and misc parts, cab sound foam, cab air ducting, aircon drier unit and piping, airconditioner unit breakdown, aircon system front chassis, front chassis kit, bonnet kit details A and B, bonnet catch, grill, belly plate, kit misc parts, mudguards, battery box misc parts, fuel tank misc parts, cap diesel filler, cover headlight, front suspension, link assembly, spherical bearing breakdown, suspension strut cylinder, hydraulic tank misc parts and filter assembly, artic joint bearing assembly, rear chassis kit details A and B, rear suspension details A and B, bin ribless misc parts, bin pivot, liner kit, tailgate kit, decals and serial plates sheets 1 to 3)
• Section 8: Service kits (100HR, 500HR, 1000HR, 2000HR and 4000HR)
• Section 9: Recommended lubricants, adhesives and paints
• Section 10: Special tools (engine service tools, engine repair tools, gear ratio 13100 transfer case, ZF 6HP 592 C transmission, axles, diffs and final drives, ZF HK 3.18 LS differential, suspension, hydraulics, frame and oscillation tools, diagnostic tools, tyre inflation kit)
• Section 11: Automatic greasing (auto greasing system, with tailgate, hose layout, installation main lines, twin pump auto greasing system, grease pump installation, front, middle and rear distribution port blocks, GINA programming kit, tailgate auto greasing)
• Section 12: Numerical index

Read end to end, this Bell B30D Mk 6.3 ADT parts manual gives a technician a complete map of the machine. You can follow a subsystem from the assembly drawing down to individual bolts, seals, bearings, hoses and electrical connectors, and you can cross-check the number you find against the numerical index in Section 12 to confirm where else on the truck that same part is used. The service kit tables in Section 8 pull the common consumables together into 100, 500, 1000, 2000 and 4000 hour packs, which is useful when you are stocking a workshop rather than rebuilding a single component.

Two Engine Tiers, One Parts Book

The B30D Mk 6.3 was offered with the DaimlerChrysler OM926LA engine in either Tier 2 or Tier 3 form, and the parts manual handles both. Page 37 shows the engine specification label and the engine number detail that tells you which one you have – 926.915 identifies a Tier 2 engine and 926.929 identifies a Tier 3 engine. Before you order anything from the engine group, read that number off the engine plate and go to Section 2A or Section 2B accordingly. The two sections carry the same headings so a part that exists in both tiers is easy to compare, but the part numbers themselves are different and the turbocharger, cylinder head and injection equipment are tier-specific.

Ordering the Correct Part for the Correct Machine

Bell builds the B30D Mk 6.3 in several configurations and the parts listings reflect that. Most tables carry VIN series From: and To: columns so a part that was superseded during production is flagged with the serial break at which the change took effect. Some entries also carry alternative items marked as choices, and optional equipment such as bin heating, the tailgate, automatic greasing, the reverse camera, TPMS and the emergency brake has its own section rather than being mixed into the base machine lists. Checking the VIN and the machine serial before ordering will save a return.

The manual also lists the alternative hydraulic pump and emergency steering pump options – Rexroth, Metaris, Parker and bi-directional – so if your truck was built with one of the alternatives you can still find the right kit and the right individual seal or bearing.

What This Parts Manual Lets You Do

With the Bell B30D Mk 6.3 ADT parts manual open you can identify and order the correct part for almost any job on the truck: a leaking suspension strut seal, a failed brake caliper piston, a worn bin pivot bush, a cracked exhaust manifold, a replacement wiper motor, a new hydraulic block solenoid, a transfer case bearing, a planetary hub seal kit or a broken door latch. Rather than describing a component to a parts counter and hoping, you read the illustration, note the item number, and take the Bell part number straight to the order desk. You also get the torque-relevant hardware – the washers, bolts, circlips, O-rings and shims – listed alongside the major item, which means a rebuild does not stall halfway through for want of a snap ring.

Getting the right number matters more than most people expect on an articulated dump truck. A wrong seal in a suspension strut or a mismatched clutch disc in the ZF transmission can turn a two-hour job into a two-week one, and parts that look identical across the Tier 2 and Tier 3 engines are not always interchangeable. Working from the illustrated listing removes the guesswork and keeps the machine in service.

IMAGES PREVIEW

This Bell B30D Mk 6.3 parts manual is delivered as an instant PDF download after payment, with no shipping and no waiting on a courier. Keep it on a laptop in the workshop office, on a tablet at the machine, or print the pages you need for the job in front of you – the exploded views and parts tables stay readable at full size. It is the reference to reach for before every parts order on the B30D Mk 6.3 ADT.