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BMW R1250 GS K50/12 Repair Guide 2021 – Complete Workshop Manual PDF
BMW R1250 GS K50/12 Repair Guide 2021 – Complete Workshop Manual PDF - Image 2
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BMW R1250 GS K50/12 Repair Guide 2021 – Complete Workshop Manual PDF

Original price was: $39.95.Current price is: $23.95.

Complete 1,288-page BMW R1250 GS K50/12 Repair Guide (2021) covering engine, clutch, gearbox, brakes, suspension, electrics and all factory tightening torques for models 0J91/0J93/0J90.

SKU: BMW-R1250GS-RG-2021-HD Category: Tags: , , , Vendor: Compressor Docs
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Description

BMW R1250 GS K50/12 Repair Guide – Complete Workshop Manual

This is the full BMW Motorrad R1250 GS K50/12 Repair Guide, the comprehensive workshop manual used by BMW Motorrad technicians for servicing, repair, and overhaul of the R1250 GS. Covering every major assembly from engine internals and gearbox to the Telelever front end, Paralever rear end, ABS brake system and full vehicle electrics, this 2021 edition covers equipment variants and export configurations 0J91/0J93/0J90, making it the most complete reference available for the R1250 GS platform. Every procedure is supported by factory technical data, tightening torques, wear limits and exploded illustrations.

File Details

  • Manual type: Repair Guide / Workshop Manual
  • Brand: BMW Motorrad
  • Model: R1250 GS K50/12
  • Model codes: 0J91 / 0J93 / 0J90
  • Year / Edition: 2021
  • Language: English
  • Page count: 1,288
  • File format: PDF
  • Coverage: Engine, electrical, fuel, cooling, exhaust, clutch, gearbox, front axle, steering, rear axle, brakes, wheels, frame, trim, instruments, lights, accessories and optional equipment

Chapters Covered

  • 11 – Engine: Technical data, conrod with bearings, piston with rings and bolts, camshaft, rocker/follower with bearing, valves with springs, oil supply, oil pump with strainer and drive, oil filter and lines, coolant pump with drive, thermostat and on-engine coolant lines, CO adjustment, engine and powerplant protection, engine block, cylinder head with cover, crankshaft, crankcase ventilation, starter freewheel, layshaft, balancing shaft, timing chains, camshaft sprockets, intermediate shaft, timing chain tensioner, switching cam adjuster
  • 12 – Engine electrical system: Ignition leads, spark plugs, alternator with drive and fasteners, voltage regulator, starter with fastener, oil pressure/temperature/level indicators, coolant temperature sensor, transmitters for control unit
  • 13 – Fuel preparation and control: Fuel distributor, injection nozzles and lines, electromechanical switchgear, injection valves, intake air silencer, air filter, throttle-valve assembly, engine management control unit, intake-air temperature sensor
  • 16 – Fuel supply: Fuel tank with filler neck, fuel pump unit, tank vent valve, carbon canister, tank breather line
  • 17 – Cooling: Radiator with fasteners, expansion tank, fan, coolant hoses, thermostat, coolant pump, draining/refilling/bleeding
  • 18 – Exhaust system: Exhaust manifold, silencer, exhaust-flow control valve, Bowden cables, heat shields, rubber mounts
  • 21 – Clutch: Clutch with driver plate, clutch cage, clutch actuation (hydraulics), clutch slave cylinder, clutch line, thrust piece, bleeding the hydraulic clutch system
  • 23 – Gearbox: Housing with cover, bearings and sealing rings, gearbox shafts, shift forks, selector drum, shift-fork axles, shift-mechanism cover, shift assistant, gear indicator potentiometer, input shaft, intermediate shaft, output shaft, gearshift lever
  • 31 – Front axle and front-wheel steering: Leading link, fork bridge, fork legs, spring strut, telescopic fork seals, front wheel cover, steering damper
  • 32 – Steering and wheel alignment: Handlebars, handlebar levers, throttle twistgrip, mirrors, hand protectors
  • 33 – Rear axle, rear-wheel drive and rear-wheel guidance: Rear wheel swinging arm, Paralever link, flexible gaiters, rear spring strut, universal shaft, bevel gears, wheel flange, shaft sealing rings
  • 34 – Brakes: Front and rear wheel brakes, brake pads, brake discs, brake calipers, brake lines, pressure modulator, footbrake cylinder, brake fluid change and bleeding
  • 35 – Foot operation: Footbrake lever, connecting linkage, adjustable footbrake lever
  • 36 – Wheels and tyres: Front and rear wheels, wheel-speed sensors, sensor rings, RDC tyre pressure control, rim replacement, spokes, wheel bearings, balancing, tyre fitting
  • 46 – Frame and mounted components: Motorcycle frame, centre stand, side stand, luggage carrier, case holders, number-plate carrier, tail section, spray guard, front and rear panel carriers
  • 51 – Trim panels: Fairing side panels, fuel-tank covers, radiator cowls, mirrors, decals and stickers
  • 52 – Seats and seat bench: Rider seat, passenger seat, seat adjuster
  • 61 – General vehicle electrics: Wiring harness repair, main wiring harness, fuses, battery, battery carrier, alternator regulator, multi-controller, ride-height sensors, clutch switch, side-stand switch, horn, on-board socket, angular rate sensor, electronic suspension adjustment control unit, basic module control unit, intelligent emergency call
  • 62 – Instruments: Instrument cluster
  • 63 – Lights: Headlight, headlight beam adjustment, LED bulb control unit, front and rear turn indicators, rear light cluster
  • 65 – Audio, navigation, information systems: Anti-theft alarm, ambient-temperature sensor
  • 66 – Cruise control, remote control: Keyless Ride control unit, LF aerial
  • 77 – Optional accessories, motorcycle: Silencer upgrades, engine guard, crash bars, radiator protection, hand protectors, heated grips, luggage plate, case carriers, topcase, navigation preparation, LED auxiliary headlights, Pro shift assistant, cruise control, riding modes, Hill Start Control, anti-theft alarm, ASC, RDC, rear extra socket

Complete PDF Bookmark Tree

Complete Bookmarks

The complete bookmarks in the “BMW R1250 GS K50/12 Repair Guide 2021 – Complete Workshop Manual PDF” are as follows:

00 General Informationp. 2
00 01 Technical datap. 3
11 – Enginep. 3
12 – Engine electrical systemp. 8
13 – Fuel preparation and controlp. 9
16 – Fuel supplyp. 10
17 – Coolingp. 11
21 – Clutchp. 12
23 – Gearboxp. 13
31 – Front axle, front-wheel steeringp. 14
33 – Rear axle, rear-wheel drive and rear-wheel guidancep. 15
34 – Brakesp. 16
35 – Foot operationp. 18
36 – Wheels and tyresp. 19
46 – Frame and mounted componentsp. 20
61 – General vehicle electricsp. 21
63 – Lightsp. 22
65 – Audio, navigation, information systemsp. 23
66 – Cruise control, remote controlp. 24
77 – Optional accessories, motorcyclep. 25
00 02 Tightening torquesp. 26
11 – Enginep. 26
12 – Engine electrical systemp. 29
13 – Fuel preparation and controlp. 31
16 – Fuel supplyp. 32
17 – Coolingp. 33
18 – Exhaust systemp. 34
21 – Clutchp. 35
23 – Gearboxp. 36
31 – Front axle, front-wheel steeringp. 38
32 – Steering and wheel alignmentp. 39
33 – Rear axle, rear-wheel drive and rear-wheel guidancep. 40
34 – Brakesp. 41
35 – Foot operationp. 43
36 – Wheels and tyresp. 44
46 – Frame and mounted componentsp. 45
51 – Trim panelsp. 48
52 – Seats and seat benchp. 49
61 – General vehicle electricsp. 50
62 – Instrumentsp. 52
63 – Lightsp. 53
65 – Audio, navigation, information systemsp. 54
66 – Cruise control, remote controlp. 55
77 – Optional accessories, motorcyclep. 56
00 03 Service datap. 60
Service data – R 1250 GSp. 60
10 Enginep. 66
11 Enginep. 67
11 00 040 Testing compression with BMW Motorrad diagnostic systemp. 67
11 00 045 Testing for pressure loss with BMW Motorrad diagnostic systemp. 69
11 00 050 Removing-installing enginep. 71
11 00 103 Disassembling and assembling engine (engine removed)p. 90
11 00 209 Oil change, engine, with filterp. 120
11 00 550 Replacing engine (engine removed)p. 124
11 00 551 Replacing power train (engine removed)p. 128
11 00 609 Oil change in engine with filter (for maintenance)p. 161
11 11 514 Replace engine block (engine removed)p. 164
11 12 026 Removingin-stalling and sealing left cylinder-head coverp. 189
11 12 027 Removing-installing and sealing right cylinder-head coverp. 191
11 12 055 Removing-installing left cylinder headp. 193
11 12 057 Removing-installing right cylinder headp. 198
11 12 171 Replacing left cylinder headp. 203
11 12 173 Replacing right cylinder headp. 211
11 12 651 Check tilt clearance valve for valve guide (valves removed)p. 219
11 12 829 Replace cylinder head, right (check intermediate shaft axle for radial clearance)p. 220
11 12 830 Replace cylinder head, left (check intermediate shaft axle for radial clearance)p. 228
11 14 019 Removing-installing or sealing front engine-block coverp. 236
11 15 050 Replace engine breather with hosep. 239
11 15 138 Replace the crankcase ventilation hosep. 242
11 21 511 Renewing crankshaft (engine removed)p. 244
11 24 547 Replacing all conrod bearings (gearbox removed)p. 257
11 25 513 Replacing all pistons (gearbox removed)p. 262
11 26 501 Replacing freewheel for starter (gearbox removed)p. 270
11 26 502 Replacing layshaft for starter (gearbox removed)p. 272
11 27 513 Removing-installing or replacing balancing shaft (gearbox removed)p. 275
11 30 503 Adjusting valve timing, right (for adjusting valve clearance)p. 277
11 30 504 Adjusting valve timing, left (for adjusting valve clearance)p. 279
11 31 002 Replacing right intermediate shaftp. 281
11 31 003 Replacing left intermediate shaftp. 284
11 31 004 Replacing right camshaft sprocketsp. 287
11 31 005 Replacing left camshaft sprocketsp. 293
11 31 006 Checking camshaft drive tooth backlash, leftp. 299
11 31 008 Check radial clearance of intermediate shaft axle, leftp. 302
11 31 009 Check radial clearance of intermediate shaft axle, rightp. 306
11 31 095 Removing-installing or replacing timing chain tensioner, left cylinderp. 310
11 31 200 Replacing left camshaft(s)p. 311
11 31 205 Replacing right camshaft(s)p. 318
11 31 513 Replacing right timing chain (gearbox removed)p. 325
11 31 514 Replacing left timing chain (gearbox removed)p. 326
11 31 515 Replacing timing-chain rails (gearbox removed)p. 327
11 33 697 Removing-installing or replacing all left rocker arms (camshafts removed)p. 329
11 34 001 Checking valve clearancep. 330
11 34 502 Checking valve clearance (for maintenance)p. 335
11 34 509 Adjusting left valve clearances (for checking valve clearances)p. 340
11 34 510 Adjusting right valve clearances (for checking valve clearances)p. 347
11 34 740 Replacing one valve (cylinder head removed)p. 354
11 34 800 Replace valve stem seals (cylinder head removed)p. 356
11 36 001 Replacing switching cams adjuster, leftp. 358
11 36 002 Replacing switching cams adjuster, rightp. 360
11 41 000 Removing-installing or replacing oil pumpp. 362
11 41 004 Measuring engine oil pressurep. 366
11 41 310 Replacing oil-pressure control valvep. 368
11 43 010 Replacing oil level indicatorp. 369
11 51 002 Removing-installing coolant pump (without drainingrefilling coolant system)p. 374
11 61 180 Removing-installing-sealing or replacing left intake stubp. 376
11 78 002 Replacing the oxygen control sensor, rightp. 378
11 78 003 Replacing the oxygen control sensor, leftp. 380
11 78 005 Replacing right oxygen sensor monitoring sensorp. 382
12 Engine electrical systemp. 385
12 00 014 Performing vehicle test with BMW Motorrad diagnostic systemp. 385
12 12 011 Renewing all spark plugsp. 386
12 12 509 Replace all spark plugs (for maintenance)p. 388
12 13 155 Replacing direct ignition coilp. 389
12 31 501 Replacing alternator (gearbox removed)p. 391
12 32 000 Removing-installing voltage regulatorp. 398
12 41 025 Replacing starterp. 400
12 61 010 Replacing oil-temperature sensorp. 403
12 61 066 Replacing oil-level sensorp. 404
12 62 010 Replacing coolant-temperature sensorp. 406
12 72 001 Replacing crankshaft sensorp. 408
12 72 020 Replacing camshaft sensorp. 410
12 72 030 Replace knock sensorp. 412
13 Injection systemp. 413
13 53 050 Removing-installing or replacing fuel distributorp. 413
13 54 003 Replacing left throttle-valve assemblyp. 416
13 61 030 Clean the contactsp. 418
13 61 510 Replacing engine management control unit (not including checking-programming software)p. 419
13 62 010 Replacing intake-air temperature sensorp. 420
13 64 165 Renewing one injectorp. 422
13 71 010 Replace intake-air silencerp. 424
13 71 020 Replacing air intake ductp. 428
13 72 001 Renewing air cleaner insertp. 429
13 72 505 Replace air filter cartridge (for maintenance)p. 431
13 72 508 Checking or replacing air filter element (for maintenance)p. 433
13 51 002 Measuring fuel pressurep. 435
16 Fuel systemp. 437
16 11 028 Replacing left bracket for fuel tankp. 437
16 11 029 Replacing right bracket for fuel tankp. 441
16 11 030 Removing-installing fuel tankp. 444
16 11 204 Replacing seal for fuel filler neckp. 448
16 11 213 Renewing fuel tank cover flapp. 449
16 11 531 Replacing fuel tank (fuel tank removed)p. 453
16 13 001 Replacing carbon canisterp. 457
16 13 002 Replacing fuel-evaporation control valve, activated charcoal filterp. 461
16 13 011 Replacing tank breather linep. 463
16 14 009 Removin-installing fuel-pump unitp. 466
16 14 012 Replacing gasket for fuel-pump unitp. 469
16 14 513 Replacing fuel-level sensor (fuel-pump unit removed)p. 471
17 Cooling systemp. 473
17 00 010 Checking cooling system for leaks (with cooling system tester)p. 473
17 00 020 Checking coolant compositionp. 474
17 00 035 Draining coolant, refilling-bleeding systemp. 475
17 11 010 Removing-installing left radiator without draining-refilling coolant system)p. 481
17 11 011 Removing-installing right radiator without draining-refilling coolant system)p. 483
17 11 553 Replace left radiator (radiator removed)p. 487
17 11 554 Replace right radiator (radiator removed)p. 488
17 12 096 Replacing connecting hose for radiators (without drainingrefilling coolant system)p. 489
17 12 100 Replacing coolant hose from radiator (without draining refilling coolant system)p. 492
17 12 105 Replacing coolant hose to radiator (without draining refilling coolant system)p. 493
17 12 200 Replacing coolant hose from expansion tankp. 495
17 13 001 Replace expansion tankp. 498
17 40 000 Removing-installing or replacing fanp. 500
17 65 000 Replacing thermostat for coolant (without draining- refilling coolant system)p. 501
18 Exhaust systemp. 503
18 51 000 Replacing silencerp. 503
18 51 001 Replacing exhaust manifoldp. 505
18 51 002 Replacing gaskets for exhaust manifold on cylinder headp. 508
18 51 007 Replacing Bowden cable for exhaust-flow control valvep. 510
18 51 008 Replacing Bowden cable for exhaust-flow control valve returnp. 514
18 51 009 Replacing servomotor for exhaust-flow control valvep. 518
18 51 015 Replacing heat shield for silencerp. 522
18 51 017 Replacing rubber mount for exhaust manifoldp. 523
20 Clutch and Gearboxp. 524
21 Clutchp. 525
21 21 000 Removing and installing or replacing clutchp. 525
21 21 002 Removing-installing clutch cagep. 529
21 21 140 Removing and installing or replacing lined platesp. 537
21 21 161 Checking tooth backlash of primary drive, adjusting if necessaryp. 541
21 51 002 Replacing thrust piecep. 543
21 52 005 Bleeding hydraulic clutch systemp. 546
21 52 013 Replacing clutch slave cylinder (without bleeding system)p. 548
21 52 014 Replacing clutch line (without bleeding system)p. 549
23 Gearboxp. 554
23 11 041 Removing-installing and sealing shift-linkage coverp. 554
23 11 501 Renewing gearbox housing (gearbox removed)p. 559
23 12 078 Replace shaft sealing ring of output shaftp. 567
23 12 111 Replacing shaft sealing ring of selector shaftp. 570
23 12 640 Replace bearings of all gearbox shafts (gearbox removed)p. 572
23 14 006 Removing-installing shift assistantp. 585
23 14 051 Replacing potentiometer for gear indicatorp. 588
23 21 510 Replace input shaft (gearbox removed)p. 590
23 21 530 Replace intermediate shaft (gearbox removed)p. 600
23 21 540 Replacing output shaft (gearbox removed)p. 610
23 41 300 Removing-installing or replacing gearshift leverp. 619
23 41 310 Adjusting gearshift leverp. 621
23 41 325 Replacing selector rod on pedalsp. 623
23 41 329 Replacing shift lever on selector shaftp. 625
30 Wheels – Suspensions – Brakesp. 627
31 Telescopic forkp. 628
31 42 026 Replacing bearing for leading linkp. 628
31 42 028 Replace upper fork bridgep. 633
31 42 029 Replace lower fork bridgep. 636
31 42 041 Replace bearing in upper fork bridgep. 638
31 42 046 Replace ball joints in upper fork bridgep. 640
31 42 350 Removing-installing fork legsp. 641
31 42 405 Removing-installing leading linkp. 644
31 42 506 Replace fixed tube (fork leg removed)p. 655
31 42 516 Disassembling and assembling left fork fork leg (fork leg removed)p. 658
31 42 850 Replacing bearing for semi-trailing arm (semi-trailing arm removed)p. 661
31 48 001 Replacing front spring strutp. 665
32 handlebarsp. 668
32 71 040 Renewing handlebarp. 668
32 71 053 Replacing left hand protectorp. 670
32 71 054 Replacing right hand protectorp. 673
32 71 063 Renewing handlebar weightp. 676
32 72 001 Replacing throttle twistgripp. 677
32 72 064 Replacing handlebar fitting for clutch actuation (without bleeding system)p. 678
32 72 070 Replace clutch leverp. 680
32 72 076 Replacing lever for front-wheel brakep. 682
32 72 078 Replacing brake handlebar fitting for front wheelp. 684
32 72 097 Replacing left handlebar gripp. 686
32 76 000 Replacing steering damperp. 689
33 Rear suspension, rear axlep. 691
33 35 000 Replacing rear wheel swinging armp. 691
33 35 001 Replacing swinging-arm bearingp. 696
33 35 010 Replacing flexible gaiter between rear wheel swinging arm and bevel gearsp. 698
33 35 011 Replacing flexible gaiter between gearbox and rear wheel swinging armp. 700
33 35 015 Replacing Paralever linkp. 702
33 35 506 Replacing top Paralever bearing on rear bevel gears (bevel gears removed)p. 703
33 35 507 Replacing bottom Paralever bearing on rear bevel gears (bevel gears removed)p. 704
33 35 519 Replacing bearing in Paralever link (link removed)p. 708
33 54 000 Replacing rear spring strutp. 709
33 73 000 Removing-installing or replacing universal shaftp. 712
33 74 000 Oil change in rear bevel gearsp. 715
33 74 001 Removing-installing rear bevel gearsp. 717
33 74 002 Replacing rear bevel gearsp. 720
33 74 003 Replacing radial shaft sealing ring of wheel axle in housingp. 724
33 74 004 Replacing breather for rear bevel gearsp. 726
33 74 010 Replacing wheel flange on rear bevel gearsp. 727
33 74 502 Replacing radial shaft sealing ring for bevel pinion (rear bevel gears removed)p. 731
33 74 503 Replacing radial shaft seal in housing cover (bevel gears removed)p. 733
33 74 505 Replacing wheel flange on rear bevel gears (rear bevel gears removed)p. 735
34 – 35 brake systemp. 738
34 00 010 Change brake fluid in entire systemp. 738
34 00 048 Changing brake fluid, front brakesp. 754
34 00 049 Changing brake fluid, rear brakesp. 767
34 00 514 Bleeding rear brake system (for replacing component)p. 771
34 00 515 Bleeding front brake system (for replacing component)p. 773
34 00 583 Draining-filling-bleeding front brake systemp. 780
34 00 584 Draining-filling-bleeding rear brake systemp. 792
34 11 001 Measuring front brake-disc run-outp. 796
34 11 002 Replacing front left sealing kit for brake calliper (without bleeding)p. 798
34 11 008 Replacing front brake padsp. 800
34 11 060 Replacing front brake caliper (without bleeding brakes)p. 806
34 11 220 Removing-installing front brake discsp. 808
34 21 005 Replacing sealing kit for brake calliper (without bleeding)p. 810
34 21 031 Measuring rear brake-disc run-outp. 813
34 21 060 Replacing rear brake caliper (without bleeding brakes)p. 814
34 21 200 Replacing rear brake padsp. 816
34 21 301 Removing-installing rear brake disc
34 31 002 Replacing footbrake cylinder (without bleeding brakes)p. 820
34 32 040 Replacing front brake line to pressure modulator (without bleeding brakes)p. 823
34 32 044 Replacing front brake line from pressure modulator (without bleeding brakes)p. 826
34 32 050 Replacing rear brake line to pressure modulator (without bleeding brakes)p. 829
34 32 051 Replacing rear brake line from pressure modulator (without bleeding brakes)p. 832
34 51 011 Replacing pressure modulator (without bleeding-testing software-programming)p. 835
35 21 000 Removing-installing or replacing footbrake leverp. 839
36 wheels tiresp. 842
36 20 510 Replacing RDC control unit (without checking software-programming)p. 842
36 20 554 Replacing front RDC sensor (tyre removed)p. 843
36 20 555 Replacing rear RDC sensor (tyre removed)p. 845
36 23 001 Replacing wheel-speed sensor, frontp. 847
36 23 002 Replacing wheel-speed sensor, rearp. 850
36 23 003 Replacing sensor ring, frontp. 852
36 30 300 Removing-installing front wheelp. 853
36 30 320 Removing-installing rear wheelp. 855
36 30 508 Balancing front wheel (statically) (wheel removed)p. 856
36 30 518 Balancing rear wheel (statically) (wheel removed)p. 857
36 30 601 Replacing rim for front wheel (wheel removed)p. 858
36 30 611 Replacing rim for rear wheel (wheel removed)p. 863
36 31 510 Replacing spokes for front wheel (tyre removed)p. 867
36 31 511 Replacing spokes for rear wheel (tyre removed)p. 869
36 31 851 Renewing front wheel bearing (wheel removed)p. 872
36 32 501 Renewing front tyre (wheel removed)p. 874
36 32 511 Removing rear tyre (wheel removed)p. 877
40 – 50 Frames – Fairingp. 880
46 Frames – Fairingp. 881
46 51 004 Replacing the frame guard on the leftp. 881
46 51 050 Replacing rear framep. 882
46 51 120 Removing-installing framep. 884
46 51 520 Replacing frame (frame removed)p. 891
46 52 000 Removing-installing or replacing centre standp. 892
46 52 002 Replacing swivel mount for centre standp. 893
46 52 011 Renewing tension spring for centre standp. 894
46 52 510 Removing and installing the rear-wheel stand special tool (motorcycles without centre stand)p. 896
46 52 511 Removing and installing the middle stand special tool (motorcycles without centre stand)p. 897
46 53 005 Removing-installing-cleaning and lubricating side standp. 900
46 53 011 Renewing tension spring for prop standp. 903
46 53 501 Replacing pivot mount for side stand (side stand removed)p. 904
46 54 004 Replacing case latching mechanismp. 905
46 54 005 Repairing case-volume adjustment mechanismp. 907
46 54 007 Replacing topcase latching mechanismp. 911
46 54 100 Replacing topcase lidp. 913
46 54 200 Removing-installing or replacing luggage carrierp. 916
46 54 315 Replacing rear (trunk-boot) lidp. 918
46 61 030 Remove-install or replace top front wheel coverp. 921
46 61 037 Removing-installing front-wheel cover, bottomp. 924
46 62 000 Replacing rear-wheel coverp. 925
46 62 011 Removing-installing spray guard, rear wheelp. 932
46 62 050 Renewing number plate carrierp. 933
46 62 055 Replacing rear sectionp. 937
46 63 030 Replacing windscreen adjusterp. 942
46 63 031 Replacing windscreenp. 945
46 63 039 Removing-installing windscreen holderp. 947
46 63 053 Replacing left front carrierp. 949
46 63 054 Replacing right front carrierp. 952
46 63 116 Replacing side cover on fuel tank, leftp. 955
46 63 117 Replacing side cover on fuel tank, rightp. 956
46 63 200 Replacing fuel-tank cover, middlep. 957
46 63 204 Replacing fuel-tank cover, leftp. 958
46 63 221 Replacing front carrier centre sectionp. 960
46 63 333 Replacing side panel, leftp. 964
46 71 029 Replacing front left footrestp. 966
46 71 170 Replacing right rear footrestp. 967
46 71 208 Replacing rear left foot supportp. 968
46 71 210 Replacing rear right foot supportp. 969
50 Locks – Mirrorsp. 970
51 14 002 Renew decal or inscription in paintp. 970
51 16 044 Replacing left mirrorp. 973
51 25 020 Replacing lock barrel for fuel tankp. 975
51 25 041 Replacing ignition switch-steering lock including ring aerialp. 976
51 25 060 Removing-installing or replacing lock barrel for seat lockp. 978
51 25 080 Removing-installing or replacing lock barrel for topcasep. 979
51 25 091 Install a single key locking system setp. 981
52 53 385 Replacing holder for dual seat on framep. 985
60 Electrical Systemp. 987
61 Components, Fittingsp. 988
61 00 002 Testing softwarep. 988
61 00 003 Resetting-learning adaptation values (with replacing component)p. 989
61 11 004 Wiring-harness repair for throttle-twistgrip sensorp. 990
61 11 008 Wiring-harness repair, left multifunction switchp. 992
61 11 013 Wiring-harness repairp. 996
61 11 100 Removing-installing or replacing main wiring harnessp. 998
61 13 010 Replacing fuse for alternator regulatorp. 1012
61 21 005 No-load current test, complete vehiclep. 1014
61 21 011 Renewing batteryp. 1017
61 21 019 Charging batteryp. 1020
61 21 128 Removing-installing battery carrierp. 1022
61 21 502 Replace battery (check for battery)p. 1032
61 31 001 Replacing multi-controllerp. 1034
61 31 008 Replacing front ride-height sensorp. 1036
61 31 009 Replacing rear ride-height sensorp. 1040
61 31 047 Replace operating facility for intelligent emergency callp. 1042
61 31 048 Replace impact sensor for intelligent emergency callp. 1045
61 31 063 Renewing complete multi-function switch on left handlebarp. 1047
61 31 073 Renewing complete multi-function switch on right handlebarp. 1049
61 31 295 Removing-installing or replacing clutch switchp. 1052
61 31 302 Replacing switch for side standp. 1053
61 33 011 Replacing hornp. 1054
61 34 000 Replacing on-board socket, frontp. 1056
61 35 002 Replacing angular rate sensorp. 1057
61 35 003 Replacing control unit for electronic suspension adjustmentp. 1059
61 35 026 Replacing control unit basic module (without testing software-programming)p. 1062
61 35 028 Replace control unit for intelligent emergency call (without checking-programming software)p. 1064
61 35 505 Setting service-due date and service countdown distance with BMW Motorrad diagnostic system (for maintenance)p. 1067
61 36 040 Replacing main relayp. 1068
62 11 199 Replacing instrument cluster (without (testing software-programming)p. 1070
62 Instrumentsp. 1073
62 11 199 Replacing instrument cluster (without (testing software-programming)p. 1073
63 luminaires, lampsp. 1076
63 12 000 Adjust headlightp. 1076
63 12 091 Replacing headlightp. 1078
63 12 505 Replacing control unit for LED bulb (headlight removed)p. 1081
63 13 002 Replacing front left flashing turn indicatorp. 1082
63 21 380 Removing and installing or replacing complete rear lightp. 1083
63 23 012 Replacing left rear turn indicatorp. 1085
65 Theft warning system, on-board computerp. 1086
65 75 020 Replace batteries for control unit of anti-theft alarm systemp. 1086
65 75 510 Replacing control unit of anti-theft alarm (without testing software- programming)p. 1087
65 81 050 Replacing ambient-temperature sensorp. 1089
66 FunkschlieBsystemp. 1090
66 12 001 Replacing control unit for Keyless Ridep. 1090
66 12 002 Replacing the antenna for Keyless Ridep. 1092
70 Workshop installation instructionsp. 1094
77 02 011 Install adapter for lifting standsp. 1095
77 02 012 Attach adapter plate on the lifting standsp. 1096
77 11 001 Installing chrome-plated silencerp. 1098
77 11 010 Installing sports silencerp. 1100
77 11 040 Install exhaust manifold with chromium coatingp. 1103
77 12 004 Install the front engine housing coverp. 1106
77 12 014 Installing cylinder-head cover guardp. 1109
77 12 015 Install cylinder head coverp. 1112
77 12 100 Installing radiator cowlp. 1116
77 14 002 Installing enduro engine guardp. 1119
77 14 006 Installing the radiator protectionp. 1122
77 14 100 Installing crash barsp. 1124
77 15 000 Install cover for rear axlep. 1127
77 15 002 Install adjustable gearshift leverp. 1129
77 22 003 Installing both handlebar leversp. 1131
77 22 008 Installing lid for expansion tankp. 1135
77 22 012 Installing brake leverp. 1137
77 22 013 Installing clutch leverp. 1140
77 22 028 Install the mirror on the left and rightp. 1143
77 22 185 Installing heated handlebar gripsp. 1145
77 23 006 Installing adjustable footbrake leverp. 1152
77 25 008 Installing frame guardp. 1155
77 25 011 Installing front footrestsp. 1156
77 25 015 Installing adjustable front footrestsp. 1158
77 25 024 Install gearshift lever and foot brake leverp. 1163
77 31 002 Installing front-wheel coverp. 1168
77 31 008 Installing extension for front-wheel coverp. 1169
77 31 018 Installing cover for grab-handle mounting holep. 1170
77 31 026 Fix label setp. 1171
77 31 027 Attaching GS Trophy sticker setp. 1174
77 32 001 Installing hand protector, left and rightp. 1186
77 33 024 Installing windscreenp. 1189
77 34 150 Installing luggage platep. 1191
77 42 010 Installation bracket for aluminium case and LED turn indicatorp. 1194
77 42 138 Installing case carrier for aluminium casep. 1200
77 42 151 Installing case carrierp. 1205
77 43 125 Install rubber seal for aluminium topcasep. 1207
77 44 030 Encode lock barrelp. 1209
77 44 041 Installing lid finisher for topcase lidp. 1212
77 44 046 Installing luggage carrierp. 1213
77 44 049 Installing lock barrel for aluminium topcasep. 1214
77 44 051 Installing lock barrel for aluminium casep. 1215
77 44 055 Installing backrest padp. 1216
77 44 056 Installing backrest pad for aluminium topcasep. 1219
77 44 149 Installing topcase carrierp. 1221
77 45 006 Installing attachment for tank rucksackp. 1223
77 49 002 Fit adapter plate on case holderp. 1225
77 51 001 Installing LED auxiliary headlightsp. 1228
77 51 004 Installing headlight guardp. 1234
77 51 151 Installing LED flashing turn indicatorsp. 1241
77 52 008 Installing preparation for navigation systemp. 1246
77 53 001 Installing ASCp. 1252
77 53 005 Installing RDCp. 1253
77 53 006 Installing cruise controlp. 1267
77 53 007 Installing riding modep. 1274
77 53 008 Installing Hill Start Controlp. 1277
77 53 070 Installing Pro shift assistantp. 1279
77 53 100 Installing anti-theft alarmp. 1282
77 53 154 Installing rear extra socketp. 1284

This R1250 GS K50/12 Repair Guide goes far beyond routine maintenance. It provides the full factory procedure for every serviceable system on the motorcycle: torque specifications for every fastener, wear limits and measuring procedures for engine internals, complete disassembly and reassembly sequences for the engine, gearbox and final drive, electrical diagnostics and wiring harness repair instructions, hydraulic clutch and brake bleeding procedures, and the exact BMW Motorrad special tool numbers required for each job. For anyone maintaining, rebuilding or repairing an R1250 GS, this manual eliminates guesswork and supplies the same reference material a BMW Motorrad workshop uses.

What This Manual Enables You to Do

With the full BMW R1250 GS K50/12 Repair Guide in hand you can safely perform everything from an oil and filter change to a complete engine strip-down. You can measure compression and cylinder leak-down, adjust valve clearances, replace timing chains and camshaft sprockets, rebuild the clutch and gearbox, service the Paralever and Telelever assemblies, replace brake pads and discs, bleed the ABS brake system, repair wiring harnesses, replace sensors and control units, and install the full range of BMW Motorrad optional accessories. Every procedure is backed by the exact tightening torques, wear limits and specified values that BMW Motorrad requires, so the work is done right the first time and to factory standard. The manual also covers the special BMW Motorrad tools needed for critical procedures, ensuring that bearings, seals and precision components are installed without damage.

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Why This Manual Matters

BMW R1250 GS machines use advanced systems – ShiftCam variable valve timing, Dynamic ESA electronic suspension, cornering ABS, Keyless Ride and complex CAN-bus electrics – where incorrect procedures or generic torque values can cause expensive damage. This Repair Guide supplies the precise factory data for the K50/12 platform, so every adjustment, measurement and assembly step is carried out to BMW Motorrad specification. Whether you are a professional technician or a dedicated owner performing your own servicing, the difference between a workshop manual and a guess is the difference between a correctly running motorcycle and a repair bill.

Instant PDF Delivery

The BMW R1250 GS K50/12 Repair Guide is delivered as an instant-download PDF – no shipping, no waiting, no physical media. It arrives immediately after purchase and can be viewed on any device: laptop, tablet or smartphone. Individual pages, chapters or the entire manual can be printed for use in the workshop, so you can keep the exact procedure and torque table beside you while you work. This is the complete 2021 edition, covering models 0J91, 0J93 and 0J90, and it is the same Repair Guide used for professional BMW Motorrad service and repair.

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