Bobcat 320 & 322 G Series Excavator Service Manual 6902668 – PDF Download

Description

Bobcat 320 & 322 G Series Excavator Service Manual

This Bobcat 320 & 322 G Series Excavator Service Manual is the comprehensive workshop reference for professional mechanics and serious owners maintaining or repairing these compact excavators. The manual covers both the 320 (S/N 223911001 & Above) and 322 (S/N 224011001 & Above) models in the G Series, spanning engine service, hydraulic system overhaul, undercarriage repair, upperstructure removal, electrical diagnostics, and complete machine specifications.

File Details

• Manual Type: Service / Workshop Manual
• Brand: Bobcat
• Models Covered: 320, 322 (G Series)
• Serial Number Ranges: 320 – S/N 223911001 & Above; 322 – S/N 224011001 & Above
• Document Number: 6902668
• Edition / Revision: 320/322-1 (12 Aug 2004), 320/322-2 (24 March 2006), 320/322-3 (29 July 2006)
• Language: English
• Page Count: 705 pages
• File Format: PDF

Chapters Covered

The table of contents spans the complete machine, with dedicated sections for every major assembly and system:

• Air Cleaner – removal, installation, filter service
• Alternator – output test, regulator test, disassembly, installation
• Arm – removal, installation, bushing replacement
• Battery – servicing, removal, jump starting
• Blade – removal, installation, extension service
• Blade Control – linkage removal, disassembly, assembly
• Blade Extension Tray – removal and installation
• Boom – removal, installation, bushing service
• Boom Cylinder – testing, removal, disassembly, assembly
• Boom Swing Cylinder – testing, removal, disassembly, assembly
• Bucket – removal and installation
• Bucket Cylinder – testing, removal, disassembly, assembly
• Cab – door, window, glass removal and installation
• Control Console Lockouts – inspection and maintenance
• Control Linkage Assembly – pedal, travel, and rod adjustment
• Control Pattern Selector Valve – removal, disassembly, assembly
• Electrical System – description, fuses, relays, diodes, troubleshooting
• Engine – removal, installation, components, testing, reconditioning
• Engine Cooling System – coolant level, cleaning, replacement
• Engine Flywheel – removal, ring gear, pump coupler
• Engine Lubrication System – oil check, filter replacement, oil chart
• Engine Speed Control – cable removal, installation, adjustment
• Flormat and Floorplates – removal and installation
• Fuel Level Sender – removal, installation, testing
• Fuel System – draining, filling, filter service, air removal
• Fuel Tank – removal and installation
• Heater – removal and installation
• Heater Air Filters – fresh air and recirculation filters
• Horn – removal and installation
• Hydraulic Control Valve – assembly, disassembly, valve section service
• Hydraulic Filter Mount – removal and installation
• Hydraulic Pump – testing, removal, coupler, disassembly, assembly
• Hydraulic Reservoir – removal and installation
• Hydraulic System – oil check, filter replacement, diagnostics
• Left Console – cover, gas spring, lock lever, base removal
• Left Control Lever (Joystick) – testing, handle removal, disassembly, assembly
• Left Pedal – removal, disassembly, assembly
• Lights – boom light, upper structure light, switch service
• Main Relief Valve – testing and adjustment
• Manifold Assembly / Accumulator – removal, disassembly, assembly
• Microswitch – adjustment, testing, removal, installation
• Oil Cooler – removal and installation
• Port Relief Valves – testing and adjustment
• Pressure Reducing Valve – testing and adjustment
• Radiator – removal and installation
• Right Console – cover, gas spring, lock lever, base removal
• Right Control Lever (Joystick) – testing, handle removal, disassembly, assembly
• Right Pedal – removal, disassembly, assembly
• ROPS Canopy – removal and installation
• Seat and Seat Mount – removal and installation
• Seat Belt – inspection and maintenance
• Service Schedule – maintenance intervals and required service
• Spark Arrestor Muffler – removal, installation, cleaning
• Starter – removal, installation, disassembly, assembly, testing
• Swing Circle Gear – removal and installation
• Swing Frame – removal, installation, bushing service
• Swing Lock – removal and installation
• Swing Motor – removal, installation, disassembly, assembly
• Swivel Joint – removal, installation, disassembly, assembly
• Tailgate – removal, installation, latch service
• Torque Specifications – general SAE and metric bolt torques
• Track Frame – disassembly, assembly, recoil spring service
• Track Frame Expansion Cylinder – testing, removal, disassembly, assembly
• Track Idler – disassembly, assembly, parts identification
• Track Roller – disassembly, assembly, parts identification
• Tracks – adjustment, removal, installation, lug height
• Travel Controls – removal, disassembly, assembly
• Travel Motor – removal, installation, disassembly, assembly
• Troubleshooting – hydraulic, cylinder, swing, travel circuit charts
• Two-Speed Switch – removal and installation
• Undercarriage – blade, swing circle, track frame, idler, roller
• Uppertructure – removal, installation, swing section

This Bobcat 320 & 322 G Series Excavator Service Manual goes far beyond routine maintenance. It provides the complete disassembly and assembly procedures for every major component — hydraulic cylinders, control valves, pumps, motors, swivel joints, swing frames, and the undercarriage. Each procedure includes step-by-step instructions with photographed or illustrated references, torque values, and service limits. The electrical system section includes a full wiring schematic for the 320 and 322, and the hydraulic section includes a detailed schematic of the control valve, manifold, and circuit routing. The troubleshooting charts for the hydraulic circuit, cylinder circuit, swing circuit, and travel circuit help isolate faults before disassembly. Engine reconditioning is covered separately for early and later serial ranges, with cylinder head servicing, piston and connecting rod service, crankshaft and bearing inspection, and complete engine specifications.

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What This Manual Enables You To Do

With this Bobcat 320 & 322 G Series Excavator Service Manual, a qualified technician can perform full machine overhauls, not just filter changes. You can remove and reinstall the engine, rebuild hydraulic cylinders, service the hydraulic control valve section by section, replace travel motor components, adjust track tension, repair the swing motor, replace boom and arm bushings, service the swivel joint, and diagnose electrical faults using the factory wiring schematic. The manual gives you the correct torque values, oil capacities, pressure settings, and adjustment clearances so every repair is done to specification.

The Bobcat 320 and 322 G Series are compact excavators used in construction, landscaping, and utility work. When a hydraulic cylinder leaks or a travel motor fails, downtime is expensive. Having the correct service procedures and specifications on hand means you can order the right parts, perform the repair correctly the first time, and get the machine back to work. The manual covers serial numbers from 223911001 and 224011001 upward, so it applies to a wide production range of G Series machines.

Instant PDF Delivery

This service manual is delivered as an instant PDF download after payment. No shipping, no waiting for a physical book. You can access the file on any device — laptop, tablet, or smartphone — and print the pages you need for the shop. The PDF format keeps the original page layout, illustrations, and diagrams intact, so you can zoom in on exploded views, wiring schematics, and hydraulic diagrams when working on the machine.