Description
Bobcat E85 Excavator Service Manual – Complete Workshop Reference
This Bobcat E85 Excavator Service Manual is a full workshop-level document covering the E85 compact excavator for S/N B34T11001 & Above and S/N B34S11001 & Above. Whether you operate a dealership service bay or maintain your own Bobcat E85 excavator, this Bobcat E85 Excavator Service Manual gives you the same depth of procedures, torque values, and system breakdowns that a trained technician would use on the shop floor.
File Details
- Manual Type: Service / Repair Manual
- Brand / Model: Bobcat E85 Excavator
- Document Number: 6990617enUS (07-16)
- Serial Numbers: S/N B34T11001 & Above, S/N B34S11001 & Above
- Language: English
- File Format: PDF, instant digital download
Chapters Covered
- Safety and Maintenance – lifting/blocking, operator cab, service schedule, air cleaner, engine cooling system, fuel system, engine lubrication, DPF system, emergency exits, seat belt, cab tilt procedure
- Hydraulic System – hydraulic system information, cylinders (boom, arm, boom swing, bucket, blade, articulated boom), relief and port relief valves, hydraulic control valve, hydraulic piston and gear pumps, manifold/accumulator, travel motor, swivel joint, swing motor and drive carrier, control pattern selector valve, joysticks, blade control valve, hydraulic reservoir, oil cooler, direct-to-tank valve, swing motor brake release, EPPR valve, forced regeneration valve, articulated boom valve, travel control valve, auto idle, hydraulic pilot pressure filter
- Undercarriage – blade, rubber and steel track components, track maintenance and damage identification, swing circle gear, lower and upper track rollers
- Upperstructure and Swing Section – upperstructure removal/installation, side covers, cab (removal, doors, glass, tilt), seat, right/left consoles, center covers, counterweight, floor mat, fuel tank, horn, swing frame, boom, articulated boom, arm, quick couplers (KLAC and Lehnhoff systems), bucket, right side and rear covers
- Electrical System and Analysis – troubleshooting chart, fuses/relays, battery, alternator, starter and relay, lights, console lockout switch, fuel level sender, diagnostic service codes, diagnostic tool, instrument panel, key switch, wiper motor, motion alarm system, fuel transfer pump, auto idle pressure switch, ECU, VCU
- Engine Service – engine information and specifications, sensor locations, troubleshooting, engine removal/installation, compression testing, engine speed control, DPF system, air cleaner, cooling system, lubrication system, fuel system (electronic fuel injection, supply pump, fuel rail, injectors), cylinder head, crankshaft and pistons, camshaft and timing gears, EGR valve, glow plugs, engine flywheel
- Heating, Ventilation and Air Conditioning (HVAC) – A/C system flow, regular maintenance, troubleshooting, system charging and reclamation, compressor, condenser, receiver/drier, evaporator/heater unit, thermostat, expansion valve, blower fan, heater valve, HVAC controller
- Specifications – excavator specifications, dimensions (standard arm, long arm, articulated boom), technical service guide specs, torque specs for bolts, hydraulic connection specs, hydraulic fluid specs, conversions, service tools required
Complete PDF Bookmark Tree
Complete Bookmarks
The complete bookmarks in the “Bobcat E85 Excavator Service Manual – S/N B34T11001 & B34S11001 & Above – PDF Download” are as follows:
MAINTENANCE SAFETYp. 3
CONTENTSp. 5
+FOREWORDp. 7
FOREWORDp. 9
SAFETY INSTRUCTIONSp. 11
+FIRE PREVENTIONp. 13
Maintenancep. 13
Operationp. 13
Electricalp. 13
Hydraulic Systemp. 13
Fuelingp. 13
Startingp. 13
Spark Arrester Exhaust Systemp. 13
Welding And Grindingp. 14
Fire Extinguishersp. 14
+SERIAL NUMBER LOCATIONSp. 15
Excavator Serial Numberp. 15
Engine Serial Numberp. 15
DELIVERY REPORTp. 16
EXCAVATOR IDENTIFICATIONp. 17
+SAFETY AND MAINTENANCEp. 19
+LIFTING AND BLOCKING THE EXCAVATORp. 23
+LIFTING THE EXCAVATORp. 25
+OPERATOR CABp. 27
Descriptionp. 27
Cab Doorp. 27
Front Windowp. 28
Front Wiperp. 29
Window Washer Reservoirp. 29
Right Side Windowp. 30
Heating, Ventilation And Air Conditioning Ductp. 31
+TRANSPORTING THE EXCAVATOR ON A TRAILERp. 33
Loading And Unloadingp. 33
Fasteningp. 33
+RIGHT SIDE COVERp. 35
Opening And Closingp. 35
Adjusting The Latchp. 35
+REAR COVERp. 37
+CENTER COVERp. 39
+SERVICE SCHEDULEp. 41
Maintenance Intervalsp. 41
+AIR CLEANER SERVICEp. 43
Daily Checkp. 43
Replacing The Filtersp. 44
+CAB FILTERSp. 45
Cleaning And Maintenancep. 45
+ENGINE COOLING SYSTEMp. 47
Cleaningp. 47
Checking Levelp. 47
Removing And Replacing Coolantp. 48
+FUEL SYSTEMp. 49
Fuel Specificationsp. 49
Biodiesel Blend Fuelp. 49
Filling The Fuel Tankp. 50
Fuel Filtersp. 51
Replacing Elementsp. 51
Draining The Fuel Tankp. 53
Removing Air From The Fuel Systemp. 53
+ENGINE LUBRICATION SYSTEMp. 55
Checking And Adding Engine Oilp. 55
Engine Oil Chartp. 55
Removing And Replacing Oil And Filterp. 56
+HYDRAULIC SYSTEMp. 57
Checking And Adding Fluidp. 57
Hydraulic Fluid Chartp. 58
Removing And Replacing Hydraulic Filtersp. 58
Removing And Replacing Hydraulic Fluidp. 62
Checking Swing Motor Gear Box Fluid Levelp. 64
Removing And Replacing Swing Motor Gear Box Fluidp. 64
+LUBRICATING THE EXCAVATORp. 65
Lubrication Locationsp. 65
+PIVOT PINSp. 69
Inspection And Maintenancep. 69
+TRAVEL MOTORp. 71
Checking And Adding Oilp. 71
Removing And Replacing Oilp. 71
+DIESEL PARTICULATE FILTER (DPF) SYSTEMp. 73
Descriptionp. 73
Forced (Stationary) Regenerationp. 73
Service Regenerationp. 76
DPF Ash Cleaningp. 76
+EMERGENCY EXITSp. 77
Right Rear Side Windowp. 77
Front Windowp. 77
+SEAT BELTp. 79
Inspection And Maintenancep. 79
+CAB TILT PROCEDUREp. 81
Raising And Loweringp. 81
+CONTROL CONSOLE LOCKOUTp. 83
Inspection And Maintenancep. 83
+TOWING THE EXCAVATORp. 85
+HYDRAULIC SYSTEMp. 87
HYDRAULIC/HYDROSTATIC SCHEMATICSp. 91
+HYDRAULIC SYSTEM INFORMATIONp. 97
Glossary Of Hydraulic / Hydrostatic Symbolsp. 97
Troubleshooting The Hydraulic Circuitp. 100
Troubleshooting The Cylinder Circuitp. 101
Troubleshooting The Swing (Slew) Circuitp. 102
Troubleshooting The Travel Circuitp. 103
Descriptionp. 105
+CYLINDER (BOOM)p. 107
Testingp. 107
Removal And Installationp. 110
Parts Identificationp. 113
Disassemblyp. 114
Assemblyp. 122
+CYLINDER (ARM)p. 131
Testingp. 131
Removal And Installationp. 133
Parts Identificationp. 136
Disassemblyp. 137
Assemblyp. 145
+CYLINDER (BOOM SWING)p. 153
Testingp. 153
Removal And Installationp. 154
Parts Identificationp. 157
Disassemblyp. 158
Assemblyp. 165
+CYLINDER (BUCKET)p. 173
Testingp. 173
Removal And Installationp. 173
Parts Identificationp. 176
Disassemblyp. 177
Assemblyp. 186
+CYLINDER (BLADE)p. 195
Testingp. 195
Removal And Installationp. 196
Parts Identificationp. 199
Disassemblyp. 200
Assemblyp. 208
+CYLINDER (ARTICULATED BOOM)p. 217
Testingp. 217
Removal And Installationp. 219
Parts Identificationp. 221
Disassemblyp. 222
Assemblyp. 228
+VALVES (RELIEF)p. 235
+VALVES (PORT RELIEF)p. 237
Testing And Adjusting The Port Relief Valve Pressurep. 237
+VALVE (PRESSURE REDUCING RELIEF)p. 239
Testing And Adjusting The Pressure Reducing Valvep. 239
+HYDRAULIC CONTROL VALVEp. 241
Descriptionp. 241
Removal And Installationp. 241
Parts Identificationp. 243
Disassembly And Assemblyp. 244
Inlet Valve Section Disassembly And Assemblyp. 249
Boom, Arm And Bucket Valve Section Disassembly And Assemblyp. 252
Left Travel, Right Travel And Blade Valve Section Disassembly And Assemblyp. 256
Auxiliary And Slew Valve Section Disassembly And Assemblyp. 260
Boom Swing Valve Section Disassembly And Assemblyp. 264
Articulated Boom Valve Section Disassembly And Assemblyp. 267
+PUMP (HYDRAULIC PISTON)p. 271
Hydraulic Pump Work Sheetp. 271
Testing Informationp. 274
Pump Testingp. 276
Removal And Installationp. 283
Torque Limiter Valve Parts Identificationp. 285
Torque Limiter Valve Removal And Installationp. 286
Torque Limiter Valve Disassemblyp. 287
Torque Limiter Valve Assemblyp. 291
Initial Torque Limiter Valve Settingp. 295
Pump Control Parts Identificationp. 297
Pump Control Removal And Installationp. 298
Pump Control Disassembly And Assemblyp. 299
Parts Identificationp. 303
Disassemblyp. 304
Assemblyp. 312
+PUMP (GEAR)p. 321
Testing Informationp. 321
Pump Testingp. 321
Removal And Installationp. 323
Disassembly And Assemblyp. 325
+MANIFOLD ASSEMBLY / ACCUMULATORp. 329
Descriptionp. 329
Removal And Installationp. 329
Disassembly And Assemblyp. 330
+TRAVEL MOTORp. 333
Removal And Installationp. 333
Parts Identificationp. 334
Parts Identification Gear Reduction Hubp. 335
Disassemblyp. 336
Assemblyp. 350
+SWIVEL JOINTp. 365
Removal And Installationp. 365
Parts Identificationp. 368
Disassemblyp. 369
Assemblyp. 370
+SWING MOTORp. 373
Removal And Installationp. 373
Parts Identificationp. 375
Disassembly And Assemblyp. 376
+SWING MOTOR (DRIVE CARRIER)p. 385
Removal And Installationp. 385
Parts Identificationp. 386
Disassembly And Assemblyp. 387
+CONTROL PATTERN SELECTOR VALVEp. 391
Removal And Installationp. 391
Disassembly And Assemblyp. 392
+RIGHT CONTROL LEVER (JOYSTICK)p. 395
Testingp. 395
Handle Removal And Installationp. 396
Joystick Assembly Removal And Installationp. 397
Parts Identificationp. 399
Disassembly And Assemblyp. 400
+LEFT CONTROL LEVER (JOYSTICK)p. 405
Testingp. 405
Handle Removal And Installationp. 406
Joystick Assembly Removal And Installationp. 408
Parts Identificationp. 409
Disassembly And Assemblyp. 410
+BLADE CONTROL VALVEp. 415
Removal And Installationp. 415
Parts Identificationp. 416
Disassembly And Assemblyp. 417
+HYDRAULIC RESERVOIRp. 421
Removal And Installationp. 421
+OIL COOLERp. 427
Removal And Installationp. 427
+DIRECT TO TANK VALVEp. 429
Removal And Installationp. 429
Disassembly And Assemblyp. 430
+SWING MOTOR BRAKE RELEASEp. 431
Descriptionp. 431
Removal And Installationp. 431
Parts Identificationp. 432
Disassembly And Assemblyp. 433
+EPPR VALVEp. 435
Descriptionp. 435
Removal And Installationp. 435
Parts Identificationp. 436
Disassembly And Assemblyp. 437
+FORCED REGENERATION VALVEp. 439
Removal And Installationp. 439
Disassembly And Assemblyp. 440
+ARTICULATED BOOM VALVE (OPTIONAL)p. 441
Removal And Installationp. 441
Parts Identificationp. 442
Disassembly And Assemblyp. 443
+TRAVEL CONTROL VALVEp. 447
Removal And Installationp. 447
Parts Identificationp. 449
Disassembly And Assemblyp. 450
+AUTO IDLEp. 455
+HYDRAULIC PILOT PRESSURE FILTER ASSEMBLYp. 457
Removal And Installationp. 457
+UNDERCARRIAGEp. 459
+BLADEp. 461
Removal And Installationp. 461
+TRACK UNDERCARRIAGE COMPONENTS (RUBBER TRACK)p. 463
Track Lug Heightp. 463
Checking Tensionp. 464
Adjusting Tensionp. 465
Track Removal And Installationp. 465
Idler Removal And Installationp. 467
Idler Parts Identificationp. 468
Idler Disassemblyp. 469
Idler Assemblyp. 472
Track Tensioner Removal And Installationp. 477
Track Tensioner Parts Identificationp. 478
Track Tensioner Disassembly And Assemblyp. 479
Roller Removal And Installationp. 481
Lower Roller Parts Identificationp. 483
Lower Roller Disassemblyp. 484
Lower Roller Assemblyp. 487
Upper Roller Parts Identificationp. 493
Upper Roller Disassembly And Assemblyp. 494
Sprocket Removal And Installationp. 497
+TRACK UNDERCARRIAGE COMPONENTS (STEEL TRACK)p. 499
Checking Tensionp. 499
Adjusting Tensionp. 500
Track Removalp. 501
Track Installationp. 503
Idler Removal And Installationp. 504
Idler Parts Identificationp. 505
Idler Disassemblyp. 506
Idler Assemblyp. 509
Track Tensioner Removal And Installationp. 514
Track Tensioner Parts Identificationp. 515
Track Tensioner Disassembly And Assemblyp. 516
Roller Removal And Installationp. 518
Guide Plate Removal And Installationp. 520
Lower Roller Parts Identificationp. 521
Lower Roller Disassemblyp. 522
Lower Roller Assemblyp. 525
Upper Roller Parts Identificationp. 531
Upper Roller Disassembly And Assemblyp. 532
Sprocket Removal And Installationp. 535
+TRACK MAINTENANCEp. 537
Track Damage Identificationp. 537
+SWING CIRCLE GEARp. 549
Swing Bearing Removalp. 549
Swing Bearing Installationp. 550
+LOWER TRACK ROLLERp. 551
Parts Identificationp. 551
Disassemblyp. 552
Assemblyp. 555
+UPPER TRACK ROLLERp. 561
Parts Identificationp. 561
Disassembly And Assemblyp. 562
+UPPERSTRUCTURE AND SWING SECTIONp. 565
+UPPERSTRUCTUREp. 569
Removalp. 569
Installationp. 571
+UPPERSTRUCTURE SIDE COVER (LEFT)p. 573
Removal And Installationp. 573
+UPPERSTRUCTURE SIDE COVER (RIGHT)p. 575
Removal And Installationp. 575
+CABp. 577
Removal And Installationp. 577
Door Removal And Installationp. 587
Front Window Removal And Installationp. 588
Lower Front Window Removal And Installationp. 589
Glass Installationp. 590
Front Window Strut Removal And Installationp. 595
Front Window Slide Bar Removal And Installationp. 596
Cab Tilt Assembly Removal And Installationp. 597
Cab Tilt Parts Identificationp. 598
Cab Tilt Assembly Disassembly And Assemblyp. 599
Headliner Removal And Installationp. 600
+SEATp. 605
Seat Removal And Installationp. 605
Seat Mount Removal And Installationp. 606
+RIGHT CONSOLEp. 609
Console Cover Removal And Installationp. 609
+LEFT CONSOLEp. 611
Lower Console Cover Removal And Installationp. 611
Upper Console Cover Removal And Installationp. 612
Gas Strut Removal And Installationp. 613
Lock Lever Removal And Installationp. 614
Lock Lever Disassembly And Assemblyp. 615
Console Removal And Installationp. 616
+CENTER COVERp. 617
Removal And Installationp. 617
+CENTER ACCESS COVERp. 619
Removal And Installationp. 619
+COUNTERWEIGHTp. 621
Removal And Installationp. 621
+FLOOR MATp. 623
Removal And Installationp. 623
+FUEL TANKp. 625
Removal And Installationp. 625
+HORNp. 629
Removal And Installationp. 629
+SWING FRAMEp. 631
Removal And Installationp. 631
Bushing Removalp. 635
Bushing Installationp. 636
+BOOMp. 637
Removal And Installationp. 637
Bushing Removal And Installationp. 638
+BOOM (ARTICULATED) (OPTIONAL)p. 639
Removal And Installationp. 639
+ARMp. 641
Removal And Installationp. 641
Arm To Boom Bushing Removal And Installationp. 642
Bucket And Link Bushing Removal And Installationp. 643
+QUICK COUPLER (KLAC™ SYSTEM)p. 645
Troubleshootingp. 645
Daily Inspectionp. 645
Removal And Installationp. 646
Parts Identificationp. 648
Disassemblyp. 649
Assemblyp. 651
+QUICK COUPLER (LEHNHOFF® SYSTEM)p. 653
Troubleshootingp. 653
Daily Inspectionp. 653
Removal (MS03 And MS08)p. 654
Installation (MS03 And MS08)p. 655
Parts Identification (MS03)p. 656
Disassembly And Assembly (MS03)p. 657
Parts Identification (MS08)p. 658
Disassembly (MS08)p. 659
Assembly (MS08)p. 663
+BUCKETp. 667
Bucket Teeth Removal And Installationp. 667
Bucket Side Cutting Edge Removal And Installationp. 668
+RIGHT SIDE COVERp. 669
Removal And Installationp. 669
Latch Adjustmentp. 670
+REAR COVERp. 671
Removal And Installationp. 671
+ELECTRICAL SYSTEM AND ANALYSISp. 673
ELECTRICAL SCHEMATICSp. 675
+ELECTRICAL SYSTEM INFORMATIONp. 677
Troubleshooting Chartp. 677
Descriptionp. 678
Fuse And Relay Location / Identificationp. 678
Master Disconnect Switchp. 679
+BATTERYp. 681
Battery Maintenancep. 681
Using A Booster Battery (Jump Starting)p. 682
Removing And Installing Batteryp. 683
+ALTERNATORp. 685
Belt Adjustmentp. 685
Belt Replacementp. 685
Charging System Inspectionp. 686
Alternator Voltage Testingp. 688
Removal And Installationp. 689
+STARTERp. 691
Testingp. 691
Removal And Installationp. 692
Parts Identificationp. 694
+STARTER RELAYp. 695
Removal And Installationp. 695
+LIGHTSp. 697
Boom Light Removal And Installationp. 697
Boom Light Bulb Replacementp. 697
+CONSOLE LOCKOUT SWITCHp. 699
Testing / Adjustmentp. 699
Removal And Installationp. 700
+FUEL LEVEL SENDERp. 701
Removal And Installationp. 701
+DIAGNOSTIC SERVICE CODESp. 703
Service Codes Listp. 703
Failure Mode Indicator Informationp. 709
Code Retrieval Through The Dashp. 710
+DIAGNOSTIC TOOLp. 713
+INSTRUMENT PANELp. 715
Removal And Installationp. 715
Setting The Operator Four Digit Passwordp. 716
+KEY SWITCHp. 719
Removal And Installationp. 719
+RIGHT CONSOLE SWITCH COVERp. 721
Removal And Installationp. 721
Rocker Switch Removal And Installationp. 723
Speed Control Removal And Installationp. 723
Auxiliary Power Outlet Removal And Installationp. 724
+WIPER MOTORp. 725
Removal And Installationp. 725
+MOTION ALARM SYSTEMp. 727
Descriptionp. 727
Inspectingp. 727
Adjusting Switch Positionp. 728
+FUEL TRANSFER PUMPp. 729
Removal And Installationp. 729
+AUTO IDLE PRESSURE SWITCHp. 731
Removal And Installationp. 731
+ENGINE CONTROL UNIT (ECU)p. 733
Descriptionp. 733
Removal And Installationp. 734
+VEHICLE CONTROL UNIT (VCU)p. 737
Removal And Installationp. 737
+ENGINE SERVICEp. 739
+ENGINE INFORMATIONp. 741
Descriptionp. 741
Specificationsp. 742
Sensor Locationp. 748
Troubleshootingp. 750
Engine Removal And Installationp. 751
Compression – Testingp. 758
+ENGINE SPEED CONTROLp. 761
+DIESEL PARTICULATE FILTER (DPF) SYSTEMp. 763
Descriptionp. 763
Removal And Installationp. 764
+AIR CLEANERp. 767
Housing Removal And Installationp. 767
+ENGINE COOLING SYSTEMp. 769
Radiator Removal And Installationp. 769
Radiator Disassembly And Assemblyp. 773
Fan Removal And Installationp. 775
Fuel Cooler Removal And Installationp. 776
Water Pump Removal And Installationp. 777
Water Pump Parts Identificationp. 778
Thermostat Removal And Installationp. 779
Temperature Switch – Testingp. 779
Temperature Sensor – Testingp. 780
Thermostat – Testingp. 780
+LUBRICATION SYSTEMp. 781
Oil Pan Removal And Installationp. 781
Oil Pump Removal And Installationp. 782
Oil Pump Inspectionp. 783
Engine Oil Pressure – Testingp. 784
Crankcase Ventilation Filter Removal And Installationp. 785
+FUEL SYSTEMp. 787
Electronic Fuel Injection Schematic – Componentsp. 787
Fuel Supply Pump Removal And Installationp. 788
Fuel Rail Assembly Removal And Installationp. 793
Fuel Injector Removal And Installationp. 795
+CYLINDER HEADp. 797
Valve Clearance Adjustmentp. 797
Cylinder Head Removal And Installationp. 799
Cylinder Head Disassembly And Assemblyp. 801
Cylinder Head – Servicingp. 804
Valve Guide – Inspectionp. 804
Intake And Exhaust Valve – Inspectionp. 805
Valve Stem Bend – Inspectionp. 806
Valve Face And Seatp. 806
Valve Spring – Inspectionp. 807
Push Rod – Inspectionp. 807
Rocker Arm – Inspectionp. 808
+CRANKSHAFT AND PISTONSp. 809
Piston And Connecting Rod Removal And Installationp. 809
Piston And Connecting Rod – Servicingp. 813
Cylinder Bore – Inspectionp. 816
Crankshaft End Playp. 817
Crankshaft And Bearings Removal And Installationp. 817
Crankshaft And Bearings – Servicingp. 818
+CAMSHAFT AND TIMING GEARSp. 821
Timing Gear Case Cover Removal And Installationp. 821
Timing Gear Backlash – Inspectionp. 822
Idler Gear And Camshaft Removal And Installationp. 823
Valve Tappet – Servicingp. 824
Camshaft – Servicingp. 825
Idler Gear And Shaft – Servicingp. 826
+EXHAUST GAS RECIRCULATION (EGR) VALVEp. 827
Descriptionp. 827
Removal And Installationp. 828
EGR Valve Testing And Cleaningp. 829
Lead (Reed) Valve Cleaningp. 829
EGR Cooler Cleaningp. 830
Intake Throttlep. 831
+GLOW PLUGSp. 833
Testingp. 833
Removal And Installationp. 834
+ENGINE FLYWHEELp. 835
Hydraulic Pump Coupler Removal And Installationp. 835
Flywheel Removal And Installationp. 836
Flywheel Ring Gear Removal And Installationp. 836
+HEATING, VENTILATION AND AIR CONDITIONING (HVAC)p. 837
+AIR CONDITIONING SYSTEM FLOWp. 839
Descriptionp. 839
Chartp. 840
Componentsp. 841
Safety Equipmentp. 844
+REGULAR MAINTENANCEp. 845
Filtersp. 845
Belt Adjustmentp. 845
Belt Replacementp. 846
Condenserp. 847
Air Conditioning Service Chartp. 848
Evaporator / Heater Coilp. 849
+TROUBLESHOOTINGp. 851
Blower Motor Does Not Operatep. 851
Blower Motor Operates Normally, But Air Flow Is Insufficientp. 851
Insufficient Cooling Although Air Flow And Compressor Operation Are Normalp. 851
The Compressor Operates Improperly Or Not At Allp. 851
Gauge Pressure Related Troubleshootingp. 852
Temperature / Pressure Chartp. 854
Poor A/C Performancep. 855
HVAC Repair And Leaksp. 856
+SYSTEM CHARGING AND RECLAMATIONp. 857
Reclamation And Charging With Recovery / Charging Unitp. 857
Charging With A Manifold Gauge Setp. 860
+COMPRESSORp. 863
Removal And Installationp. 863
Oilp. 865
Oil Checkp. 866
+CONDENSERp. 869
Removal And Installationp. 869
+RECEIVER / DRIERp. 871
Receiver / Drier Removal And Installationp. 871
Pressure Switch Removal And Installationp. 872
+EVAPORATOR / HEATER UNITp. 873
Removal And Installationp. 873
+THERMOSTATp. 875
+EXPANSION VALVEp. 877
Removal And Installationp. 877
+BLOWER FANp. 879
Removal And Installationp. 879
+HEATER VALVEp. 881
Removal And Installationp. 881
+HVAC CONTROLLERp. 883
Removal And Installationp. 883
+SPECIFICATIONSp. 885
+EXCAVATOR SPECIFICATIONSp. 887
Dimensionsp. 887
Dimensions – Standard Armp. 889
Dimensions – Long Armp. 890
Dimensions – Articulated Boomp. 891
Performancep. 892
Controlsp. 892
Enginep. 892
Hydraulic Systemp. 893
Hydraulic Cylindersp. 893
Hydraulic Cycle Timesp. 894
Electricalp. 894
Drive Systemp. 894
Slew Systemp. 894
Undercarriagep. 894
Crawler Track Designp. 894
Capacitiesp. 894
Fuel Tankp. 894
Trackp. 895
Typep. 895
Ground Pressurep. 895
+TECHNICAL SERVICE GUIDE SPECIFICATIONSp. 897
Enginep. 897
Engine Torquesp. 897
Cooling Systemp. 897
Excavator Torquesp. 897
+TORQUE SPECIFICATIONS FOR BOLTSp. 899
Torque For General SAE Boltsp. 899
Torque For General Metric Boltsp. 900
+HYDRAULIC CONNECTION SPECIFICATIONSp. 901
O-Ring Face Seal Connectionp. 901
Straight Thread O-Ring Fittingp. 902
Tubelines And Hosesp. 902
Flare Fittingp. 902
Port Seal Fittingp. 903
+HYDRAULIC FLUID SPECIFICATIONSp. 905
+CONVERSIONSp. 907
Decimal And Millimeter Equivalent Chartp. 907
U.S. To Metric Conversion Chartp. 907
+SERVICE TOOLS REQUIREDp. 909
Remote Start Toolsp. 909
Hydraulic Toolsp. 910
Engine Toolsp. 912
Electrical Toolsp. 914
HVAC Toolsp. 914
ALPHABETICAL INDEXp. 915
Taken as a whole, this Bobcat E85 Excavator Service Manual walks a technician from initial safety inspection through complete teardown and rebuild of every major system on the machine – hydraulics, engine, undercarriage, electrical, and cab climate control – all referenced back to genuine printed figures, torque charts, and part identification drawings straight from the original document.
What You Can Do With This Bobcat E85 Excavator Service Manual
- Diagnose and repair hydraulic pump, cylinder, and control valve issues using the exact pressures, port relief settings, and torque specs printed for the E85
- Rebuild or troubleshoot the Yanmar 4TNV98C engine, including the common rail fuel system, EGR valve, DPF regeneration process, and cylinder head service
- Service or replace undercarriage components on rubber or steel track configurations, including track tension adjustment and roller rebuilds
- Diagnose electrical faults with the full diagnostic service code list, wiring reference points, and ECU/VCU removal procedures
- Work on the standard arm, long arm, or optional articulated boom configuration, plus KLAC and Lehnhoff quick coupler systems
- Service the cab HVAC system, including A/C recovery, recharging, and component-level repairs
Following the correct procedures and specifications in this Bobcat E85 Excavator Service Manual helps you avoid guesswork, prevent damage from incorrect torque or pressure settings, and complete repairs the way they were designed to be done on this machine. Once you complete checkout, this Bobcat E85 Excavator Service Manual is delivered instantly as a downloadable PDF – no shipping wait, no physical copy to lose. Open it on a laptop, tablet, or phone in the shop, or print the sections you need for quick reference at the bench.
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