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Bobcat T40140 T40170 Telescopic Handler Service Manual – S/N 363212001 & Above / 363312001 & Above

Original price was: $29.95.Current price is: $17.95.

Complete factory-style service manual (4950145-EN) for the Bobcat T40140 and T40170 Telescopic Handlers, S/N 363212001 & above and 363312001 & above. Full hydraulic, hydrostatic, drive, main frame, electrical, engine and HVAC coverage plus complete torque and fluid specifications, in an instant-download PDF.

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Description

Bobcat T40140 T40170 Telescopic Handler Service Manual

This Bobcat T40140 T40170 Telescopic Handler Service Manual (document 4950145-EN, dated 08-08) is the complete workshop reference for the Bobcat T40140 (S/N 363212001 & above) and T40170 (S/N 363312001 & above) telehandlers. Running 712 pages, this Bobcat T40140 T40170 Service Manual takes you through the machine section by section, from safety and daily maintenance through to full teardown and rebuild of every major system.

  • Manual type: Service / workshop repair manual
  • Brand / Models: Bobcat T40140 (S/N 363212001 & above), Bobcat T40170 (S/N 363312001 & above)
  • Language: English
  • Page count: 712 pages
  • File format: Instant-download PDF
  • Document number: 4950145-EN (08-08)

Chapters Covered in This Bobcat T40140 T40170 Service Manual

  • Safety and Maintenance

    • Lifting and Blocking the Telescopic Handler
    • Transporting and Towing the Telescopic Handler
    • Service Schedule
    • Axles, Air Cleaner, Fuel System, Hydraulic/Hydrostatic System, Engine Cooling System
    • Approved Boom Stop, Tire Maintenance, Lubrication
  • Hydraulic System

    • Hydraulic System Information, Hydraulic Reservoir, Main Relief Valve, Gear Pump
    • Lift, Tilt, Extension, Bucket Positioning, Quick Tach and Steering Cylinders (Front & Rear)
    • Hydraulic Control Valve, Steering Valve, Steering Mode Valve Block, Brake Valve
    • Frame Leveling Cylinder, Stabilizer Control Valve and Stabilizer Cylinder
    • Tow Valve, Pressure Reducing Valve, Port Relief Valves, Flow Control Valve, Accumulator
  • Hydrostatic System

    • Hydrostatic System Information
    • Hydrostatic Drive Motor
    • Hydrostatic Pump

    IMAGES PREVIEW

    Bobcat T40140 T40170 Telescopic Handler Service Manual - S/N 363212001 & Above / 363312001 & Above — PDF page 1 preview
    Bobcat T40140 T40170 Telescopic Handler Service Manual - S/N 363212001 & Above / 363312001 & Above — PDF page 216 preview
    Bobcat T40140 T40170 Telescopic Handler Service Manual - S/N 363212001 & Above / 363312001 & Above — PDF page 220 preview

  • Drive System

    • Troubleshooting
    • Front and Rear Axle and Differential, Axle Toe-In
    • Driveshaft, Drive Box, Steering Angle Adjustment
    • Service Brake, Parking Brake
  • Main Frame

    • Operator Cab, Operator Seat, Boom Assembly, End Boom, Intermediate Boom, Boom Tray
    • Wear Pads (Front & Rear), Fender, Front and Rear Weights, Quick Tach
    • Dash Cover / Steering Column Cover, Joystick Panel, Stabilizer Frame, Engine Cover, Air Intake Cowling
  • Electrical System and Analysis

    • Electrical System Information, Battery, Alternator, Starter
    • Instrument Panel, Switch Panel, Joystick, Inching Switch, Frame Level Speed Switch
    • Travel/Signal Lever, Brake Light Switch, Lights, Front and Rear Wiper Motors, Top Wiper Motor
    • Pedal Assembly, Service Software
  • Engine Service

    • Troubleshooting, Engine Speed Control, Engine Timing
    • Muffler, Air Cleaner, Oil Cooler / Radiator, Engine and Engine Mounts
    • Engine Components and Testing, Flywheel and Housing, Reconditioning the Engine
    • Engine / Hydrostat Assembly
  • Heating, Ventilation, Air Conditioning (HVAC)

    • Components, Safety, Regular Maintenance, Basic Troubleshooting
    • Air Conditioning System Flow, General Air Conditioning Service Guidelines
    • System Charging and Reclamation, System Troubleshooting Chart, Temperature / Pressure
    • Air Conditioning Service, Compressor, Condenser, Receiver / Drier, Expansion Valve, Evaporator / Blower Unit, Pressure Switch, Heater Assembly

    Complete PDF Bookmark Tree

    Complete Bookmarks

    The complete bookmarks in the “Bobcat T40140 T40170 Telescopic Handler Service Manual – S/N 363212001 & Above / 363312001 & Above” are as follows:

    MAINTENANCE SAFETYp. 3
    ALPHABETICAL INDEXp. 5
    CONTENTSp. 7
    FOREWORDp. 8
    SAFETY INSTRUCTIONSp. 11
    FIRE PREVENTIONp. 12
    Maintenancep. 12
    Operationp. 12
    Electricalp. 12
    Hydraulic Systemp. 12
    Fuelingp. 12
    Startingp. 12
    Welding And Grindingp. 13
    Fire Extinguishersp. 13
    SERIAL NUMBER LOCATIONSp. 14
    Telescopic Handler Serial Numberp. 14
    Engine Serial Numberp. 14
    Other Serial Numbersp. 14
    Delivery Reportp. 15
    SAFETY AND MAINTENANCEp. 17
    LIFTING AND BLOCKING THE TELESCOPIC HANDLERp. 19
    Procedurep. 19
    OPERATOR CABp. 21
    Emergency Exitp. 21
    Cab Doorp. 22
    Cab Door Windowp. 22
    TRANSPORTING THE TELESCOPIC HANDLERp. 23
    Procedurep. 23
    TOWING THE TELESCOPIC HANDLERp. 25
    Procedurep. 25
    SERVICE SCHEDULEp. 27
    AIR CLEANER SERVICEp. 29
    Replacing Filter Elementp. 29
    ENGINE COOLING SYSTEMp. 31
    Cleaning The Cooling Systemp. 31
    Checking The Coolant Levelp. 31
    Replacing The Coolantp. 32
    FUEL SYSTEMp. 33
    Fuel Specificationsp. 33
    Filling The Fuel Tankp. 33
    Fuel Filterp. 33
    ENGINE LUBRICATION SYSTEMp. 35
    Checking Engine Oilp. 35
    Oil Chartp. 35
    Replacing Oil And Filterp. 36
    HYDRAULIC / HYDROSTATIC SYSTEMp. 37
    Checking And Adding Fluidp. 37
    Replacing Hydraulic / Hydrostatic Filterp. 37
    Replacing Hydraulic Fluidp. 38
    AXLES (FRONT AND REAR)p. 39
    Checking Oil Level (Planetary Carrier)p. 39
    Draining Oil (Planetary Carrier)p. 39
    Checking Oil Level (Rear Differential)p. 40
    Draining Oil (Rear Differential)p. 40
    Checking Oil Level (Front Differential)p. 40
    Draining Oil (Front Differential)p. 41
    LUBRICATIONp. 43
    Procedurep. 43
    TIRE MAINTENANCEp. 47
    Wheel nutsp. 47
    Tire Rotationp. 47
    Tire Mountingp. 47
    APPROVED BOOM STOPp. 49
    Installing The Approved Boom Stopp. 49
    Removing The Approved Boom Stopp. 49
    ENGINE COVERp. 51
    Opening And Closing The Engine Coverp. 51
    HYDRAULIC SYSTEMp. 53
    HYDRAULIC SYSTEM INFORMATIONp. 57
    Glossary Of Hydraulic / Hydrostatic Symbolsp. 57
    Troubleshooting Chartp. 60
    Tightening Proceduresp. 61
    LIFT CYLINDERp. 63
    Removal And Installationp. 63
    Parts Identificationp. 66
    Disassemblyp. 67
    Assemblyp. 68
    BUCKET POSITIONING CYLINDERp. 69
    Removal And Installationp. 69
    BUCKET POSITIONING CYLINDER (CONT’D)p. 70
    Parts Identificationp. 70
    Disassemblyp. 71
    Assemblyp. 71
    EXTENSION CYLINDERp. 73
    Cylinder Group Removal And Installationp. 73
    Parts Identificationp. 76
    Disassemblyp. 77
    Assemblyp. 77
    TILT CYLINDERp. 79
    Removal And Installationp. 79
    Parts Identificationp. 81
    Disassemblyp. 82
    Assemblyp. 82
    STEERING CYLINDER (FRONT)p. 83
    Removing the Steering Cylinderp. 83
    Disassembling the Steering Cylinderp. 85
    Assembling the Steering Cylinderp. 86
    STEERING CYLINDER (REAR)p. 91
    Removing the Steering Cylinderp. 91
    Installing the Steering Cylinderp. 93
    Disassembling the Steering Cylinderp. 94
    Assembling the Steering Cylinderp. 96
    DRIVE BOXp. 99
    Parts Identificationp. 99
    Disassemblyp. 100
    Assemblyp. 104
    Special Toolsp. 107
    MAIN RELIEF VALVEp. 109
    Testing And Adjustmentp. 109
    Removal and Installationp. 110
    QUICK TACH CYLINDERp. 113
    Removal And Installationp. 113
    Parts Identificationp. 115
    Disassemblyp. 116
    Assemblyp. 116
    FRAME LEVELING CYLINDERp. 117
    Removal And Installationp. 117
    Parts Identificationp. 119
    Disassemblyp. 120
    Assemblyp. 120
    STEERING MODE VALVE BLOCKp. 121
    Removal And Installationp. 121
    Parts Identificationp. 123
    Disassemblyp. 124
    Solenoid Testingp. 126
    Assemblyp. 126
    BRAKE VALVEp. 129
    Removal And Installationp. 129
    Disassembly And Assemblyp. 130
    GEAR PUMPp. 133
    Removal And Installationp. 133
    Parts Identificationp. 136
    Disassembly And Assemblyp. 137
    FAN MOTORp. 143
    Removal And Installationp. 143
    Parts Identificationp. 147
    Disassembly And Assemblyp. 148
    HYDRAULIC RESERVOIRp. 151
    Removal And Installationp. 151
    STEERING VALVEp. 153
    Removal And Installationp. 153
    Parts Identificationp. 154
    Disassemblyp. 155
    Inspectionp. 158
    Assemblyp. 158
    HYDRAULIC CONTROL VALVEp. 163
    Checking Drain Pressurep. 163
    Valve Section Troubleshooting (Auxiliary Section Example)p. 163
    Removal And Installationp. 166
    Parts Identificationp. 168
    Section Removalp. 175
    Section Disassembly And Assemblyp. 175
    Inlet Section Disassembly And Assemblyp. 179
    PORT RELIEF VALVESp. 183
    Removal And Installationp. 183
    FLOW CONTROL VALVEp. 185
    Removal And Installationp. 185
    PARKING BRAKEp. 187
    Parking Brake Valve Removal And Installationp. 187
    Parking Brake Valve Disassembly And Assemblyp. 188
    PRESSURE REDUCING VALVEp. 191
    Testingp. 191
    Removal And Installationp. 192
    ACCUMULATORp. 193
    Removal And Installationp. 193
    TOW VALVEp. 195
    Removal And Installationp. 195
    Disassembly And Assemblyp. 196
    STABILIZER CYLINDERp. 201
    Removal And Installationp. 201
    Parts Identificationp. 203
    Disassemblyp. 204
    Assemblyp. 205
    STABILIZER CONTROL VALVEp. 207
    Parts Identificationp. 207
    Removalp. 208
    HYDROSTATIC SYSTEMp. 211
    HYDROSTATIC SYSTEM INFORMATIONp. 213
    Troubleshooting Chartp. 213
    Replenishing Valve Functionp. 214
    OIL COOLERp. 215
    Descriptionp. 215
    HYDROSTATIC DRIVE MOTORp. 217
    Removal And Installationp. 217
    Parts Identificationp. 218
    Disassemblyp. 221
    Inspectionp. 236
    Assemblyp. 238
    HYDROSTATIC PUMPp. 255
    Removal And Installationp. 255
    Parts Identificationp. 257
    Disassemblyp. 261
    Inspectionp. 271
    Assemblyp. 275
    DRIVE SYSTEMp. 289
    TROUBLESHOOTINGp. 291
    Chartp. 291
    AXLE AND DIFFERENTIAL (FRONT)p. 293
    General Informationp. 293
    Planetary Carrier Parts Identificationp. 293
    Planetary Carrier Disassemblyp. 294
    Steering Knuckle and Drive Axle Parts Identificationp. 299
    Steering Knuckle Disassemblyp. 300
    Drive Axle Disassemblyp. 302
    Brake system Identificationp. 304
    Brake System Disassemblyp. 305
    Differential Parts Identificationp. 309
    Differential Disassemblyp. 310
    Bevel pinion Parts Identificationp. 315
    Bevel Pinion Disassemblyp. 316
    Bevel Pinion Assemblyp. 319
    Differential assemblyp. 328
    Brake System Assemblyp. 333
    Drive Axle Assemblyp. 340
    Steering Knuckle Assemblyp. 342
    Planetary carrier Assemblyp. 345
    Special Toolsp. 350
    AXLE AND DIFFERENTIAL (REAR)p. 351
    General Informationp. 351
    Planetary Carrier Parts Identificationp. 351
    Steering Knuckle and Drive Axle Parts Identificationp. 357
    Steering Knuckle Disassemblyp. 358
    Differential and Bevel Pinion Parts Identificationp. 360
    Differential Disassemblyp. 361
    Bevel pinion Disassemblyp. 365
    Bevel pinion Assemblyp. 368
    Differential Assemblyp. 376
    Steering Knuckle Assemblyp. 381
    Planetary Carrier Assemblyp. 384
    Special toolsp. 388
    FRONT AXLEp. 389
    Removalp. 389
    AXLE TOE-INp. 395
    Adjustmentp. 395
    PARKING BRAKEp. 397
    Releasing The Brake For Towingp. 397
    Re-Activating The Brakep. 398
    STEERING ANGLE ADJUSTMENTp. 399
    Adjustmentp. 399
    DRIVESHAFTp. 401
    Removal And Installationp. 401
    SERVICE BRAKEp. 403
    Descriptionp. 403
    Bleeding The Brake Circuitp. 403
    REAR AXLEp. 405
    Removalp. 405
    MAIN FRAMEp. 409
    OPERATOR CABp. 411
    Removal and Installationp. 411
    OPERATOR SEATp. 419
    Removal And Installationp. 419
    BOOM ASSEMBLYp. 421
    Removal And Installationp. 421
    END BOOMp. 425
    Removalp. 425
    Installationp. 427
    WEAR PADS (FRONT)p. 429
    Removalp. 429
    Installationp. 430
    WEAR PADS (REAR)p. 433
    Removalp. 433
    Installationp. 433
    ENGINE COVERp. 435
    Gas Cylinder Removal And Installationp. 435
    Removal And Installationp. 435
    AIR INTAKE COWLINGp. 437
    Removal And Installationp. 437
    FUEL TANKp. 439
    Removal And Installationp. 439
    QUICK TACHp. 443
    Removal And Installationp. 443
    REAR WEIGHTSp. 445
    Removal And Installationp. 445
    FENDERp. 447
    Removal And Installationp. 447
    FRONT WEIGHTp. 449
    Removal And Installationp. 449
    DASH COVER / STEERING COLUMN COVERp. 451
    Removal And Installationp. 451
    JOYSTICK PANELp. 455
    Removal And Installationp. 455
    INTERMEDIATE BOOMp. 457
    Removal of the First Intermediate Boom (T40170 & T40140)p. 457
    Installation of the First Intermediate Boom (T40170 & T40140)p. 458
    Removal of the Second Intermediate Boom (T40170)p. 459
    Installation of the Second Intermediate Boom (T40170)p. 460
    BOOM TRAYp. 463
    Removal And Installationp. 463
    CHAIN CHECKING AND ADJUSTING PROCEDUREp. 467
    Checking The Tension Of The Telescoping Chains Of The T40140 / T40170p. 467
    STABILIZER FRAMEp. 471
    Removalp. 471
    ELECTRICAL SYSTEM AND ANALYSISp. 473
    ELECTRICAL SYSTEM INFORMATIONp. 475
    Descriptionp. 475
    Checking The Battery Fluid Levelp. 475
    Checking The State of Fuses, Diodes And Relaysp. 475
    Checking The Working Order of Controls, Lighting And Signallingp. 476
    Checking The State of Electric Connectionsp. 476
    Fuses, Diodes & Relaysp. 477
    Fuses And Diodesp. 478
    Relaysp. 478
    BATTERYp. 479
    Removal And Installationp. 479
    Servicingp. 480
    Using A Booster Battery (Jump Starting)p. 481
    ALTERNATORp. 483
    Removal And Installationp. 483
    Adjusting The Alternator Beltp. 484
    STARTERp. 485
    Removal And Installationp. 485
    Assembly / disassemblyp. 486
    LIGHTSp. 487
    Rear Light Removal And Installationp. 487
    Front Light Removal And Installationp. 488
    TRAVEL / SIGNAL LEVERp. 489
    Removal And Installationp. 489
    INSTRUMENT PANELp. 491
    Removal And Installationp. 491
    SWITCH PANELp. 493
    Removal And Installationp. 493
    BRAKE LIGHT SWITCHp. 495
    Removal And Installationp. 495
    Adjustmentp. 495
    FRONT WIPER MOTORp. 497
    Removal And Installationp. 497
    TOP WIPER MOTORp. 501
    Removal And Installationp. 501
    REAR WIPER MOTORp. 503
    Removal And Installationp. 503
    PEDAL ASSEMBLYp. 505
    Removal And Installationp. 505
    Disassembly And Assemblyp. 506
    INCHING SWITCHp. 511
    Removal And Installationp. 511
    Adjustmentp. 511
    SERVICE SOFTWAREp. 513
    Connecting The Laptop Computerp. 513
    Entering The Service Softwarep. 514
    Monitor Screenp. 515
    Warnings Screenp. 516
    Calibrate Inch Pedalp. 517
    Calibrate Creep Potentiometerp. 519
    Program / Update Susmic Controllerp. 520
    FRAME LEVEL SPEED SWITCHp. 523
    Descriptionp. 523
    Removalp. 523
    Installationp. 524
    Disassembly And Assemblyp. 525
    JOYSTICKp. 527
    Removal And Installationp. 527
    ENGINE SERVICEp. 529
    TROUBLESHOOTINGp. 533
    Chartp. 533
    ENGINE SPEED CONTROLp. 535
    Removal And Installationp. 535
    MUFFLERp. 537
    Removal And Installationp. 537
    AIR CLEANERp. 539
    Housing Removal And Installationp. 539
    OIL COOLER / RADIATORp. 541
    Removal And Installationp. 541
    Disassembly And Assemblyp. 543
    ENGINE AND ENGINE MOUNTSp. 545
    Removal And Installationp. 545
    ENGINE COMPONENTS AND TESTINGp. 549
    Fuel Injection Pump Removalp. 549
    Fuel Injection Pump Installationp. 552
    Fuel Injectors Removal And Installationp. 555
    Checking The Fuel Lift Pumpp. 557
    Fuel Lift Pump Removal And Installationp. 558
    Compression Checkingp. 558
    Glow Plugs Checkingp. 559
    Glow Plugs Removal And Installationp. 560
    ENGINE TIMINGp. 561
    Procedurep. 561
    ENGINE / HYDROSTAT ASSEMBLYp. 563
    Removal And Installationp. 563
    FLYWHEEL AND HOUSINGp. 575
    Removal And Installationp. 575
    Ring Gear Removalp. 578
    Ring Gear Installationp. 578
    RECONDITIONING THE ENGINEp. 579
    Turbo Charger Troubleshootingp. 579
    Turbo Charger Descriptionp. 580
    Turbo Charger Removal And Installationp. 580
    Exhaust Manifold Removal And Installationp. 582
    Fuel Injector Cover Removal And Installationp. 582
    Rocker Cover Removal And Installationp. 583
    Cylinder Head Removalp. 584
    Cylinder Head Inspectionp. 586
    Cylinder Head Installationp. 586
    Rocker Shaft Disassembly And Assemblyp. 589
    Valve Removalp. 589
    Valve Springs Checkingp. 590
    Valve Depth Checkingp. 590
    Valve Guides Checkingp. 591
    Valve Guide Removalp. 592
    Valve Guide Installationp. 592
    Valves Checkingp. 593
    Cutting A Valve Seatp. 593
    Valve Seat Assemblyp. 594
    Changing Valve Springs (With Cylinder Head Installed)p. 595
    Valve Clearance Adjustmentp. 596
    Timing Case And Drive Assembly Descriptionp. 597
    Timing Cover Removalp. 597
    Timing Cover Installationp. 597
    Crankshaft Pulley Removal And Installationp. 597
    Front Oil Seal Removal And Installationp. 597
    Timing Case And Gear Removalp. 598
    Timing Case And Gear Installationp. 599
    Camshaft And Tappets Removalp. 601
    Camshaft And Tappets Installationp. 602
    Pistons And Connecting Rods Descriptionp. 603
    Pistons And Connecting Rods Removalp. 603
    Pistons And Connecting Rods Disassemblyp. 605
    Piston Ring End Gapp. 605
    Piston Ring Installationp. 605
    Piston Ring Groove Clearancep. 606
    Connecting Rod Inspectionp. 607
    Connecting Rod Bushing Replacementp. 607
    Piston And Connecting Rod Assemblyp. 607
    Piston And Connecting Rod Installationp. 607
    Checking Piston Heightp. 609
    Crankshaft And Bearings Descriptionp. 609
    Crankshaft And Bearings Removalp. 609
    Inspection Of Crankshaft And Bearingsp. 611
    Crankshaft And Bearings Installationp. 612
    Rear Oil Seal Removalp. 613
    Rear Oil Seal Housing Positioningp. 613
    Rear Oil Seal Installationp. 614
    Checking Crankshaft End Playp. 614
    Cooling System Descriptionp. 615
    Thermostat Removal and Installationp. 616
    Thermostat Testingp. 617
    Lubricating Oil Cooler Removal And Installationp. 617
    Water Pump Removalp. 617
    Water Pump Installationp. 617
    Engine Lubrication System Descriptionp. 618
    Oil Filter Adapter Removal And Installationp. 619
    Oil Pan Removal And Installationp. 619
    Oil Screen And Pick-up Tubep. 620
    Oil Pump Removalp. 620
    Oil Pump Installationp. 621
    Oil Pump Disassembly And Assemblyp. 622
    Oil Pressure Relief Valve Disassembly And Assemblyp. 622
    Engine Block Descriptionp. 623
    Engine Block Disassembly And Assemblyp. 623
    Piston Cooling Jet Removalp. 624
    Piston Cooling Jet Installationp. 624
    Piston Cooling Jet Alignmentp. 624
    Inspectionp. 624
    Cylinder Liner Inspectionp. 625
    Cylinder Liner Removalp. 626
    Cylinder Liner Installationp. 627
    HEATING, VENTILATION, AIR CONDITIONINGp. 629
    AIR CONDITIONING SYSTEM FLOWp. 631
    Principalsp. 631
    Chartp. 632
    COMPONENTSp. 633
    Identificationp. 633
    SAFETYp. 635
    Safety Equipmentp. 635
    REGULAR MAINTENANCEp. 637
    Filter Element Removal And Installationp. 637
    Compressor Drive Belt Inspectionp. 638
    Cleaning The Condenserp. 638
    BASIC TROUBLESHOOTINGp. 639
    Poor A/C Performancep. 639
    Compressor Drive Belt Inspectionp. 639
    Checking The Electrical Systemp. 640
    GENERAL AIR CONDITIONING SERVICE GUIDELINESp. 645
    Compressor Oilp. 645
    Compressor Oil Checkp. 645
    Component Replacement And Refrigeration Leaksp. 646
    SYSTEM TROUBLESHOOTING CHARTp. 647
    TEMPERATURE / PRESSUREp. 651
    Chartp. 651
    AIR CONDITIONING SERVICEp. 653
    Chartp. 653
    SYSTEM CHARGING AND RECLAMATIONp. 655
    Reclamation Procedurep. 655
    Charging Procedure With A Manifold Gauge Setp. 658
    Charging Procedurep. 659
    COMPRESSORp. 661
    Removal And Installationp. 661
    Compressor Clutch Disassembly And Assemblyp. 662
    CONDENSERp. 667
    Removal And Installationp. 667
    RECEIVER / DRIERp. 669
    Removal And Installationp. 669
    PRESSURE SWITCHp. 671
    Removal And Installationp. 671
    EVAPORATOR / BLOWER UNITp. 673
    Removal And Installationp. 673
    EXPANSION VALVEp. 675
    Removal And Installationp. 675
    HEATER ASSEMBLYp. 677
    Removal And Installationp. 677
    Fan Removal And Installationp. 678
    Core Removal And Installationp. 678
    SPECIFICATIONSp. 681
    TELESCOPIC HANDLER SPECIFICATIONSp. 683
    Dimensional Specifications T40140p. 683
    Dimensional Specifications T40170p. 683
    Performance Specificationsp. 684
    Enginep. 684
    Controlsp. 684
    Drive Systemp. 685
    Tiresp. 685
    Capacitiesp. 685
    Hydraulic Systemp. 685
    Electrical Systemp. 686
    Instrument Panelp. 686
    ENGINE SPECIFICATIONSp. 687
    Generalp. 687
    Cylinder Headp. 687
    Valve Guidesp. 687
    Exhaust Valvesp. 688
    Intake Valvesp. 688
    Valve Springsp. 688
    Rocker Shaft, Rockers And Bushingsp. 689
    Pistons And Piston Ringsp. 689
    Connecting Rods And Bearingsp. 690
    Crankshaftp. 690
    Crankshaft Re-Grind Datap. 691
    Main Bearingsp. 692
    Thrust Washersp. 692
    Camshaft And Thrust Washerp. 692
    Cylinder Blockp. 692
    Cylinder Linersp. 693
    Fuel Injection Pumpp. 693
    Fuel Injectorsp. 693
    Fuel Lift Pumpp. 693
    Timing Case And Timing Gearsp. 694
    Oil Pump, Gear And Relief Valvep. 695
    Turbochargerp. 695
    Flywheelp. 695
    Water Pump And Thermostatp. 696
    Engine Torque Componentp. 697
    MACHINE TORQUE SPECIFICATIONSp. 699
    Axlep. 699
    Boomp. 699
    Drive Boxp. 699
    Drive Motorp. 699
    Enginep. 700
    Hydraulic Pumpp. 700
    TORQUE SPECIFICATIONS FOR BOLTSp. 701
    Torque for General SAE Boltsp. 701
    Torque For General Metric Boltsp. 702
    HYDRAULIC CONNECTION SPECIFICATIONSp. 703
    O-ring Face Seal Connectionp. 703
    Straight Thread O-ring Fittingp. 703
    Tubelines And Hosesp. 703
    Flare Fittingp. 704
    O-ring Flare Fittingp. 705
    Port Seal Fittingp. 707
    HYDRAULIC / HYDROSTATIC FLUID SPECIFICATIONSp. 709
    Specificationsp. 709
    CONVERSIONSp. 711
    Decimal And Millimeter Equivalentsp. 711
    U.S. To Metric Conversionp. 712

  • Specifications

    • Telescopic Handler Specifications (dimensions, performance, engine, controls, drive system, tires, capacities, hydraulic and electrical systems, instrument panel)
    • Engine Specifications (cylinder head, valve guides, valves, valve springs, pistons and rings, camshaft, oil pump, timing case, turbocharger, water pump)
    • Machine Torque Specifications (axle, boom, drive box, drive motor, engine, hydraulic pump)
    • Torque Specifications for Bolts (SAE and metric)
    • Hydraulic Connection Specifications
    • Hydraulic / Hydrostatic Fluid Specifications
    • Conversions

Taken together, this Bobcat T40140 T40170 Telescopic Handler Service Manual gives a technician everything needed to move from a road call to a full component rebuild on either telehandler variant — the same procedures, torque values and specification data that a Bobcat shop would reference, organized by system rather than by symptom.

What You Can Do With This Bobcat T40140 T40170 Service Manual

With this manual you can diagnose hydraulic, hydrostatic and electrical faults, rebuild the Perkins 1104C-44T engine down to valve guide and piston tolerances, service the drive axles and differentials, repair the boom and main frame components, and work through the HVAC system’s charging, reclamation and troubleshooting procedures. Every torque value, clearance, and fluid capacity is called out so repairs are done to the correct specification the first time, protecting the boom, hydrostatic drive and engine from avoidable damage. This Bobcat T40140 T40170 Telescopic Handler Service Manual downloads instantly as a PDF after purchase — no shipping, no waiting — and can be viewed, printed or searched on a phone, tablet, laptop or shop PC.

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