BOMAG BW 213 BW 214 DH-4i PDH-4i Single Drum Roller Service Training Manual

Description

BOMAG BW 213 BW 214 DH-4i PDH-4i Service Training Manual

This BOMAG BW 213 DH-4i / PDH-4i and BW 214 DH-4i / PDH-4i Service Training Manual (catalogue number 008 925 13, dated 08/2014) is a factory-style technical training document built for BOMAG single drum roller technicians. It goes far beyond a basic operator’s handbook, walking through the electrics, hydraulics, engine management, and vibration systems of these compaction machines in the kind of depth normally reserved for dealer training sessions. If you work on the BW 213 or BW 214 DH-4i / PDH-4i, including versions with attachment plates, this Service Training Manual is built specifically around your machine.

• Manual type: Service Training Manual
• Brand / Models: BOMAG BW 213 DH-4i, BW 213 PDH-4i, BW 214 DH-4i, BW 214 PDH-4i (including BW 213 DH-4i with attachment plates)
• Language: English
• File format: PDF, digital download
• Document number: 008 925 13
• Edition date: 08/2014

Chapters Covered in This BW 213 BW 214 DH-4i PDH-4i Manual

• General — introduction, safety regulations, general repair instructions, tightening torques
• BOMAG single drum rollers — model overview
• Technical data — dimensions, weights, drive, hydraulics, filling capacities
• Electrics — acceleration transducer, battery service, jump starting, main battery switch, electric component overview, indicators and controls, fuse assignment, control unit voltage checks, diagnostics concept
• Electronic modules — Electrics SX, BEM/BOMAG Evib-meter, Electric module A108
• Engine electrics — EMR4 system overview and components, exhaust gas after-treatment, fuel control unit, injectors, crankshaft/camshaft speed sensors, rail pressure sensor, coolant temperature sensor, fuel pressure sensor, charge air sensors, oil pressure sensor, water-in-fuel sensor, fuel pre-heating, engine speed rotary switch, data collector, fault display
• List of EMR4 fault codes
• Hydraulics — hydraulic circuit, travel and vibration pump (H1), troubleshooting axial piston pumps, travel motor, vibration motor, external gear pumps, travel circuit, parking brake, towing, drive axle and wheel hub oil changes, vibration circuit, steering circuit, hydraulic oil checks and filter changes
• Tests and adjustments — special tools, service mode activation, driving against closed brake, leakage rate checks, steering circuit pressure tests
• Flushing and bleeding — special tools, general flushing procedures, travel and vibration circuit flushing schematics and bleeding procedures
• Engine — diesel engine description (TCD 4.1), lubrication oil circuit, coolant circuit, Common Rail System, exhaust gas after-treatment, valve clearance adjustment, engine oil and filter changes, coolant checks, air filter maintenance, V-belt service, engine troubleshooting
• Air conditioning system — physical basics, refrigerant R134a, compressor oil, monitoring devices, component descriptions, oil level checks, magnetic clutch checks, service procedures, drying and evacuation, leak testing, filling instructions, refrigerant circuit troubleshooting, steam pressure table
• Drum — repair overview for the drum assembly
• Circuit diagrams — hydraulic diagram 29, hydraulic diagram 31, wiring diagram 233

Taken together, this document gives a technician everything needed to properly diagnose electrical faults, work through the EMR4 engine control system, troubleshoot the hydrostatic travel and vibration circuits, service the diesel engine, and read the full wiring and hydraulic diagrams for the BW 213 and BW 214 DH-4i / PDH-4i rollers.

IMAGES PREVIEW

What You Can Do With This BW 213 BW 214 DH-4i PDH-4i Manual

With this BOMAG BW 213 BW 214 DH-4i PDH-4i Service Training Manual in hand, you can trace electrical faults using the ESX control input codes and fault code tables, adjust valve clearance and change engine oil and filters correctly, flush and bleed the closed-circuit travel and vibration hydraulics after a component change, set up the machine type code after replacing an ESX control, and service the air conditioning system using the correct R134a procedures. Having the exact procedures, torque values, and wiring/hydraulic diagrams for your specific machine means less guesswork, fewer comebacks, and repairs done to the standard BOMAG built into this training document.

This BW 213 BW 214 DH-4i PDH-4i Service Training Manual is delivered instantly as a downloadable PDF — no shipping wait, no physical copy to lose in the shop. Use it on a laptop, tablet, or phone at the machine, or print out just the pages you need for the job in front of you.