BOMAG BW 216 D-40 / BW 216 PD-40 Tandem Roller Operating and Maintenance Instructions Manual

Description

BOMAG BW 216 D-40 / BW 216 PD-40 Operating and Maintenance Instructions

This is the full BOMAG BW 216 D-40 / BW 216 PD-40 Tandem Roller Operating and Maintenance Instructions Manual – the combined operating and maintenance document (document number 00805861) issued by BOMAG for these two tandem vibratory rollers. It is written for operators, service technicians and workshop personnel who need the manufacturer’s own procedures, control descriptions, lubrication tables and maintenance intervals for the BW 216 D-40 smooth drum roller and the BW 216 PD-40 padfoot roller, both powered by the Deutz BF4M 1013 C four-cylinder water-cooled diesel.

File Details

• Manual type: Original operating instructions and maintenance instructions
• Brand: BOMAG
• Models covered: BW 216 D-40, BW 216 PD-40
• Engine: Deutz BF4M 1013 C (4-cylinder, water-cooled)
• Language: English
• Document number: 00805861
• Format: PDF

Chapters Covered

• Foreword
• Technical data
• Safety regulations
• Indicators and Controls
  • General notes
  • Description of indicators and control elements
  • Display and control elements BTM
  • Description of indicating and control elements BTM
  • Line diagram (E_VIB) – only BTM prof
  • Description of line diagram (E_VIB) – only BTM prof
  • Bar diagram (E_VIB) – only BTM prof
• Operation
  • General
  • Tests before taking into operation
  • Electronic immobilizer (optional equipment)
  • Starting the engine
  • Driving the machine
  • Stopping the machine, operating the parking brake
  • Shutting down the engine
  • Switching the vibration on and off
  • What to do in events of emergency
  • Adjusting the seat
  • Operating the heating / air conditioning system (optional equipment)
  • Operating the hood
  • BTM 05 settings before start-up (optional equipment)
  • Measuring pass with BTM (optional equipment)
  • Finishing compaction of a track
  • Printing measuring data after completing compaction – only BTM prof
  • Changing the paper roll in the measuring value printer – only BTM prof
  • Changing the printer ribbon in the measuring value printer – only BTM prof
  • Towing in case of an engine failure
  • Loading / transport
• Maintenance
  • General notes on maintenance
  • Fuels and lubricants – engine oil, fuel, coolant, hydraulic oil, gear oil, exciter system
  • Table of fuels and lubricants
  • Running-in instructions (250 / 500 / 1000 operating hours)
  • Maintenance table
  • Every 10 operating hours – engine oil, fuel level, coolant level, hydraulic oil level, water separator
  • Every 250 operating hours – tire pressure, cooling fins, axle and hub oil levels, vibration bearing oil, parking brake, refrigerant compressor V-belt
  • Every 500 operating hours – engine oil and filter, V-belt, fuel tank sludge, battery, air conditioning, circulation air filter
  • Every 1000 operating hours – valve clearance, fuel filters, engine mounts, vibration bearings, drum reduction gear, drive axle, wheel hubs, axle reduction gear, ROPS, travel control
  • Every 2000 operating hours – hydraulic oil and breather filter, hydraulic oil filter, coolant
  • Every 3000 operating hours – injection valves
  • As required – air filter maintenance, padfoot shell, scrapers, cleaning, tires, fresh air filter, washer tank, tightening torques, engine conservation
• Trouble shooting
  • General notes
  • Starting the engine with jump leads
  • Reading out faults BVC / BTM05
  • Engine troubleshooting
• Cab assembly before initial start-up
• Disposal

What This BOMAG Roller Manual Gives You

Rather than a loose collection of notes, this is the complete operating and maintenance instructions set for the BW 216 D-40 and BW 216 PD-40 tandem rollers. It opens with the technical data tables – dimensions, weights, engine output, vibration frequency and amplitude, centrifugal force, tire sizes and filling capacities – before moving into the day-to-day running of the machine. The control and indicator chapter maps every switch, lever and warning light, including the BTM (BOMAG Terrameter) compaction measurement display and the optional BTM prof line and bar diagram printouts that let an operator see continuous E_VIB values along a compaction pass.

Operation is covered step by step: pre-start checks, starting the engine, driving, steering, changing travel direction, selecting travel speed ranges, applying the parking brake, switching vibration on and off, handling an emergency stop, escaping from a rolled-over cab and the correct way to tow the roller with the engine failed. The maintenance chapter is where this manual earns its keep – a full table of fuels and lubricants, running-in instructions for a new or overhauled engine, and a maintenance schedule broken down by operating hour interval so nothing is missed: engine oil and filter, fuel and fuel pre-filter cartridges, water separator, V-belts, valve clearance, gear oils for the drive axle, wheel hubs, axle reduction gear, drum reduction gear and vibration bearings, coolant, hydraulic oil and filter, battery service and the ROPS inspection.

Troubleshooting covers the common failure points of the Deutz engine – poor starting, irregular running, low power, excessive smoke, overheating, low oil pressure and charge warning faults – with causes and remedies listed side by side. The cab assembly chapter is included for machines where the cabin is fitted before first start-up, and the disposal chapter explains the final shut-down procedure.

Who This Manual Is For

This BOMAG BW 216 D-40 / BW 216 PD-40 operating and maintenance instructions manual suits owners, fleet managers, plant hire technicians and independent service engineers who already run or look after one of these tandem rollers and want the correct BOMAG intervals, torques, oil grades and control logic in front of them. Because both the smooth drum D-40 and the padfoot PD-40 are covered together, one document serves a mixed fleet. The optional BTM, BTM prof and air conditioning content is clearly flagged as optional equipment so the reader knows what applies to their machine build.

Getting the maintenance intervals and lubricant specifications right on a vibratory tandem roller protects the exciter bearings, the hydrostatic drive and the Deutz engine – the three most expensive assemblies to replace. The E_VIB measurement guidance also helps an operator confirm when a track is genuinely finished rather than passing over it again unnecessarily.

IMAGES PREVIEW

Supplied as an instant PDF download after payment – no shipping, no waiting. Read it on a laptop, tablet or phone, print the maintenance pages for the workshop, and keep a copy in the cab or the tool compartment for quick reference on site.