BOMAG BW 216 D-40 / PD-40 Single Drum Roller Service Manual 008 924 17 – 09/2013 PDF

Description

BOMAG BW 216 D-40 / PD-40 Single Drum Roller Service Manual 008 924 17 – 09/2013 PDF

This comprehensive service manual covers the BOMAG BW 216 D-40 and BW 216 PD-40 single drum rollers. With 1286 pages, it brings together machine technical data, maintenance information, electrical and electronic system diagnostics, hydraulic operation and testing, major mechanical repair procedures, supplier component documentation and circuit diagrams in one extensive workshop reference.

The BOMAG BW 216 D-40 / PD-40 Single Drum Roller Service Manual 008 924 17 – 09/2013 PDF is intended for professionally qualified personnel and service work. The manual explains disassembly, dismantling, assembly, installation and repair of components and assemblies, with procedures supported throughout by illustrations, component views, diagrams, test information, adjustment values and safety instructions.

File Details

• Manual type: Service Manual
• Brand: BOMAG
• Models: BW 216 D-40 / BW 216 PD-40
• Equipment: Single drum roller
• Language: English
• Pages: 1286
• File format: PDF
• Catalogue number: 008 924 17
• Date: 09/2013

Machine and Technical Coverage

The manual contains separate technical data for the smooth-drum BW 216 D-40 and padfoot BW 216 PD-40. Both are shown with the Deutz BF4M 1013 C four-cylinder water-cooled diesel engine, rated at 114 kW according to DIN ISO 3046 and 153 hp according to SAE J 1995 at 2200 min-1. The electrical system is 12 V and the machine drive is hydrostatic.

Model-specific data includes dimensions, operating and axle weights, travel speeds, gradability, tires, steering geometry, braking, vibration frequency, amplitude and centrifugal force. The BW 216 PD-40 section additionally identifies its 150 padfeet, 100 mm padfoot height and 137 cm2 padfoot area. Additional service data covers engine idle speeds, valve clearances, injection-valve opening pressure, travel and vibration pumps and motors, steering components and the rear axle.

Hydraulic component data identifies the Sauer 90R075 travel pump, Sauer 51C 110 drum drive motor, Sauer 51D 110 axle drive motor, Sauer 42R 041 vibration pump, Bosch-Rexroth A10FM45 vibration motor, Danfoss OSPC 500 ON steering valve and Dana CHC 193/66LD rear axle. These details are integrated with the diagnostic, pressure-test and adjustment procedures later in the manual, making the information useful when a repair requires both component identification and operating values.

Maintenance, Fluids and Service Data

A substantial maintenance section covers fuels and lubricants, running-in requirements and scheduled service work. The fluid table includes approximately 14 litres of engine oil, 250 litres of diesel fuel, 16 litres of coolant and 80 litres of hydraulic oil, together with specified lubricants and quantities for vibration bearings, drive axle, wheel hubs, axle reduction gear and drum drive reduction gear. The air conditioning system is specified for R134a refrigerant.

The maintenance schedule includes daily checks and service intervals at 250, 500, 1000, 2000 and 3000 operating hours, plus work carried out as required. Subjects include engine oil, fuel, coolant and hydraulic levels, water separator, tire pressure, cooling system cleaning, axle and reduction-gear oil levels, vibration bearings, parking brake, belts, filters, valve clearance, engine mounts, hydraulic oil and filter changes, coolant replacement, injection-valve checks, air filter maintenance, ROPS checks, travel control and cabin filters.

Electrical and Electronic Diagnostic Coverage

The electrical section goes well beyond a basic wiring reference. It explains proximity switches, the diesel-tank level sensor, hydraulic-filter differential pressure switch, acceleration transducers, battery service, jump starting, generator operation and testing, voltage regulator replacement, electric starter operation and troubleshooting, coolant-temperature and oil-pressure monitoring, boost-fuel and engine shutdown solenoids, electric throttle control and the engine heating flange.

Engine-monitoring logic, warning functions, component locations, controls and fuses are documented with diagrams and illustrations. The manual also contains extensive BEM/BOMAG Evib-meter and MESX service-training material, including machine-type settings, diagnostic menus, signal descriptions, CAN communication, acceleration-transducer inputs, fault codes, control input codes and component replacement settings. Separate sections cover the A68, K04 and A108 electrical modules and the speedometer module.

Hydraulic Testing and Repair

Hydraulic coverage includes the complete hydraulic circuit, connection overview, travel pump, vibration pump, axial-piston pump principles and troubleshooting, travel motors, vibration motor, external gear pumps, travel circuit, vibration circuit and steering circuit. Parking-brake operation, towing after engine failure, oil-level checks and hydraulic oil and filter servicing are also included.

The tests and adjustments chapter is especially useful for workshop diagnosis. It identifies special tools and provides procedures for engine-speed solenoid adjustment, rotational-speed checks, travel-pump neutral adjustment, travel-circuit pressure tests, vibrator-shaft speed checks, vibration-circuit pressure measurements, vibration-motor leakage testing and steering-circuit pressure testing. The manual also gives dedicated flushing and bleeding procedures for travel and vibration circuits after hydraulic repairs.

Major Mechanical Repairs

Detailed mechanical procedures extend to the cabin, cab glazing, drum and oscillating articulated joint. Cabin coverage includes preparation, assembly and final functional checks of electrical, washer, heating, air-conditioning and seat-contact functions. The window section covers special tools, auxiliary materials and removal and installation of bonded cab panes.

The drum chapter contains special tools, a repair overview, drum removal and installation, extensive drum repair procedures, exciter-unit work, change-over weights, rubber-buffer replacement and pretension adjustment. The oscillating articulated-joint section provides its own special-tool information, component overview, removal and installation, dismantling and reassembly procedures, including rocker bearings, seals, covers, shims, Belleville springs and friction-bearing components.

Chapters Covered

• General
  • Introduction and safety regulations
  • General repair instructions
  • Tightening torques
• Technical Data
  • BW 216 D-40 and BW 216 PD-40 specifications
  • Engine, travel, vibration, steering and axle component data
• Maintenance
  • General maintenance notes
  • Fuels and lubricants
  • Running-in instructions and maintenance table
• Electrics
  • Sensors, switches, battery, generator and starter
  • Engine monitoring, throttle and heating systems
  • Electrical component locations, controls and fuses
• Electronic Modules
  • BEM / BOMAG Evib-meter and MESX diagnostics
  • Electrics modules A68, K04 and A108
• Speedometer Module
  • Speedometer module service information
• Hydraulics
  • Hydraulic circuit and connection overview
  • Travel and vibration pumps and motors
  • Travel, vibration and steering circuits
  • Parking brake, towing and hydraulic servicing
• Tests and Adjustments
  • Special tools
  • Rotation-speed and neutral-position checks
  • Travel, vibration and steering pressure tests
  • Vibration-motor leakage testing
• Flushing and Bleeding
  • Travel-circuit flushing and bleeding
  • Vibration-circuit flushing and bleeding
• Dust Protection / Gasket
  • Assembly of dust protection
• Air Conditioning System
  • R134a system principles and components
  • Compressor oil, clutch and V-belt checks
  • Evacuation, leak testing and filling
  • Refrigerant-circuit troubleshooting
• Cabin Assembly
  • Preparation and cabin assembly
  • Final function tests and checks
• Replacing Cab Window Panes
  • Special tools and auxiliary materials
  • Window-pane removal and installation
• Drum
  • Special tools and repair overview
  • Drum removal, installation and repair
  • Change-over weights and rubber-buffer adjustment
• Oscillating Articulated Joint
  • Special tools and repair overview
  • Removal, dismantling and assembly
• Suppliers Documentation
  • Travel pump and vibration pump
  • Travel motor and vibration motor
  • Drum reduction gear and steering valve
  • Axle and diesel engine
• Circuit Diagrams
  • Hydraulic diagram 581 202 06
  • Wiring diagram 9

From routine servicing to component-level work, the manual connects machine specifications with actual repair procedures. It provides the data needed to inspect systems, identify faults, perform pressure and speed tests, dismantle assemblies, install components, flush repaired hydraulic circuits and verify operation after repair. The large supplier-documentation section further extends coverage of the major hydraulic and drivetrain components rather than stopping at machine-level descriptions.

Workshop Reference for BW 216 D-40 and BW 216 PD-40 Repairs

The BOMAG BW 216 D-40 / PD-40 Single Drum Roller Service Manual 008 924 17 – 09/2013 PDF supports a wide range of maintenance, diagnosis and repair jobs on these rollers, including electrical fault tracing, engine monitoring checks, hydraulic pressure diagnosis, pump and motor service, vibration-system work, drum repairs, articulated-joint overhaul, cabin work and air-conditioning service. Using the specified procedures, adjustment values, torque information and diagrams helps technicians carry out repairs with the correct service information instead of relying on trial and error.

After purchase, the manual is supplied as an instant PDF download with no physical shipping. You can open the PDF on a computer, tablet or phone and print the pages you need for workshop use.