BOMAG BW 211 D-4 / PD-4 & BW 213 D-4 / PD-4 Single Drum Roller Service Manual 008 911 45 – January 2007

Description

BOMAG BW 211 D-4 / PD-4 & BW 213 D-4 / PD-4 Single Drum Roller Service Manual 008 911 45 – January 2007

This extensive service manual is a workshop reference for BW 211 D-4, BW 211 PD-4, BW 213 D-4 and BW 213 PD-4 single drum rollers. It combines machine-specific repair instructions with technical data, testing and adjustment procedures, hydraulic service information, electrical diagnostics, engine work, component overhaul material and full circuit-diagram sections. The manual is intended to support expert mechanics carrying out efficient repair and maintenance work and explains removal, dismantling, inspection, assembly and adjustment of major components where applicable.

File Details

• Manual type: Service Manual
• Brand: BOMAG
• Models: BW 211 D-4 / PD-4 and BW 213 D-4 / PD-4
• Machine type: Single drum roller
• Language: English
• Pages: 1026
• File format: PDF
• Catalogue number: 008 911 45
• Date: 01/2007

Workshop Repair, Testing and Diagnostic Coverage

The BOMAG BW 211 D-4 / PD-4 & BW 213 D-4 / PD-4 Single Drum Roller Service Manual 008 911 45 – January 2007 goes substantially beyond routine maintenance information. Early sections establish general repair practice, safety requirements and tightening torques, followed by machine technical data and adjustment values. The technical-data material identifies the Deutz BF4M 2012C four-cylinder water-cooled diesel engine, hydraulic drive components, vibration system, steering equipment, rear axle and filling capacities for the covered Series 4 machines.

A dedicated tests and adjustments section provides procedures for checking engine and vibrator shaft speeds, setting the travel-pump neutral position, measuring travel-circuit pressures, measuring vibration-circuit pressures, checking vibration-motor leakage and testing the steering circuit. These procedures identify the appropriate test equipment, connection points, operating conditions and evaluation steps so faults can be narrowed down systematically rather than by replacing components without diagnosis.

Hydraulic work receives particularly detailed treatment. The manual explains flushing and bleeding after component replacement, including travel-circuit arrangements for travel-pump and axle-motor distribution, vibration-drive flushing, travel-circuit bleeding and vibration-circuit bleeding. Connection illustrations, pressure test points and hydraulic schematics are used throughout. The service-training material also explains the closed-circuit travel and vibration systems, variable-displacement pumps and motors, charge-pressure functions, pressure limitation, flushing operation, braking and travel-speed selection.

Engine, Electrical and Electronic Service Information

The engine section covers the Deutz BF4M 2012C installation in considerable depth. Subjects include the lubrication circuit, engine oil and filter service, coolant circuit, thermostat, generator, fuel supply, injection system, injection pump, injection valves, compression checks, valve-clearance adjustment, fuel filtration, heating flange, electric throttle control and engine monitoring. Special tools for the Deutz engine are also identified.

Electrical coverage begins with practical fundamentals for interpreting circuit diagrams and diagnosing electrical systems. The manual explains terminal designations, current and voltage, resistance, series and parallel circuits, Ohm’s law, electrical power, measuring techniques, diodes, relays, fuses, batteries, generators, starters, proximity switches, angle sensors and several types of plug and terminal connections. Separate chapters cover electrical service tools, the seat-contact module and the speedometer module. The service-training material includes BOMAG Evib-meter and MESX information, adjustment and diagnostic functions, component replacement procedures, machine settings, control signals and fault-code related material.

Major Mechanical Systems and Component Overhaul

The later workshop sections contain substantial mechanical repair coverage. Air-conditioning material addresses R134a refrigerant, compressor oil, system operation, components, inspection, belt replacement, evacuation, leak testing, filling and troubleshooting. Cab-window removal and installation has its own procedure and tooling information.

The drum section covers special tools, the drum repair layout, complete drum removal and installation, drum repair, change-over weights, rubber buffers and pretension adjustment. Procedures include work on the travel motor and exciter unit as part of drum repair. The oscillating articulated joint is treated as another major repair assembly, with special tools, repair overview, removal, dismantling and complete assembly procedures.

A large supplier-documentation section follows the machine repair chapters. It contains detailed component information for the Series 90R travel pump, Series 51 travel drive, 42R 041 vibration pump, A10FM vibration motor, MS/MSE 02 ….. 18 drive components and DANA 192 axle. This gives the technician access to both machine-level service procedures and deeper component-level material within the same PDF.

Technical Data, Maintenance and Adjustment Reference

The manual includes dimensional, weight, travel, engine, vibration and capacity data for the covered models. Its technical-data pages identify a 98 kW Deutz BF4M 2012C engine operating at a nominal 2300 1/min, along with travel-pump, travel-motor, vibration-pump, vibration-motor, steering and rear-axle information. Maintenance charts organize service work by intervals including daily checks and 250, 500, 1000, 2000 and 3000 operating-hour schedules, with additional tasks performed as required.

Tightening-torque references include metric unified threads, metric fine threads, fasteners treated with anti-seizure paste, UNC and UNF threads and wheel nuts. Fuel and lubricant sections cover engine oil, diesel fuel, hydraulic oil, vibration-bearing lubrication, axle oil, coolant and air-conditioning service materials. These references are useful during both scheduled maintenance and major repair because settings, fluid requirements and fastening values are available alongside the actual workshop procedures.

Chapters Covered

• General: Introduction; Safety regulations; General repair instructions; Tightening torques
• Technical data: Technische Daten; Maintenance chart; Table of fuels and lubricants; Fuels and lubricants
• Connection overview: Connection overview
• Tests and adjustments: Special tools, tests and adjustments; Checking the rotation speeds; Checking / adjusting the neutral positions of the travel pump; Pressure tests in the travel circuit; Checking / adjusting the vibrator shaft speeds; Pressure measurements in the vibration circuit; Check the leakage rate of the vibration motor; Pressure test in steering circuit
• Flushing and bleeding: Special tools for flushing; Flushing – general; Flushing schematic travel circuit (distribution travel pump); Flushing the travel circuit (travel pump distribution); Flushing schematic travel circuit (distribution axle motor); Flushing the travel circuit (axle motor distribution); Flushing schematic for vibration drive; Flushing the vibration circuit; Bleeding the travel circuit; Bleeding the vibration circuit
• Fundamental electrics: Understanding circuit diagrams; Terminal designations; Current and voltage; Resistance; Series / parallel connection; Ohm’s law; Electrical energy; Formula diagram; Metrology; Diodes, relays, fuses; Batteries; Three-phase generator; Electric starter; Telemecanique switch; Inductive proximity switches; Angle sensor with current output; Plug connectors; Deutsch plug, series DT and DTM; Plugs and terminals in spring clamping technology
• Special tools, electrics: Special tools, electrics
• Electronic modules: Seat contact module
• Speedometer Module: Speedometer module
• Service Training: Electrics BEM (BOMAG Evib-meter); Service Training
• Engine: Diesel engine, general; Lubrication oil circuit; Coolant circuit; Fuel supply; Injection system; Injection pump replacement during service; Injection valve replacement during service; Checking / repairing injection valves; Checking the compression; Check, adjust the valve clearance; Electric throttle control; Engine monitoring; Special tools, Deutz engine (BFM 2012)
• Air conditioning system: Refrigerant R134a; Compressor oil / refrigeration oil; Working principle of the air conditioning system; Description of components; Inspection and maintenance work; Service the air conditioning; Drying and evacuation; Leak test; Filling instructions; Trouble shooting procedure; Heating control / air conditioning control
• Replacing the cab window panes: Assembly of window panes; Special tools; Auxiliary materials; Removing and installing the window pane
• Drum: Special tools, drum, single drum rollers; Repair overview for drum; Removing and installing the drum; Repairing the drum; Dismantling, assembling the change-over weights; Changing the rubber buffers and adjusting the pretension
• Oscillating articulated joint: Special tools; Repair overview oscillating articulated joint; Removing and installing the oscillating articulated joint; Dismantling the oscillating articulated joint; Assembling the oscillating articulated joint
• Suppliers documentation: Travel pump series 90R; Travel drive series 51; Vibration pump 42R 041; Vibration motor A10FM; MS/MSE 02 ….. 18; Axle DANA 192
• Circuit diagrams: Wiring diagram; Wiring diagram; Wiring diagram; Hydraulic diagram

Taken as a whole, the manual brings together routine service references, machine-specific diagnostics, hydraulic testing, electrical troubleshooting, engine repair, mechanical disassembly and component-level overhaul documentation. Its final circuit-diagram section also provides wiring information for supply and starting, engine-speed functions, sensors, brake and backup-alarm circuits, speed ranges, seat contact, vibration, cabin equipment and air conditioning, followed by the hydraulic diagram.

Carry Out Repairs With the Correct Service Information

The BOMAG BW 211 D-4 / PD-4 & BW 213 D-4 / PD-4 Single Drum Roller Service Manual 008 911 45 – January 2007 provides the procedures and reference data needed for tasks ranging from pressure testing and hydraulic flushing to engine diagnosis, drum repair, articulated-joint overhaul and electrical fault tracing. Having the specified sequences, adjustment values, diagrams and component information available during the job helps technicians work from documented procedures instead of relying on memory or trial and error. Supplied as an instant PDF download with no shipping required, the manual can be viewed on a phone, tablet or computer and printed when a paper workshop copy is useful.