BOMAG BW 211 D-4 PD-4 BW 213 D-4 PD-4 Single Drum Roller Service Manual – Complete Workshop PDF

Description

BOMAG BW 211 D-4 / PD-4 and BW 213 D-4 / PD-4 Service Manual

This BOMAG BW 211 D-4 PD-4 BW 213 D-4 PD-4 Single Drum Roller Service Manual is the complete workshop documentation for the D-4 generation of these machines, published under BOMAG document number 008 911 49. It spans 1,046 pages and is written for trained mechanics carrying out maintenance, repair, diagnosis, and overhaul work on these single drum rollers. Every major system is covered, from the Deutz diesel engine through the hydrostatic travel and vibration circuits, the drum assembly, the oscillating articulated joint, the rear axle, and the complete electrical system including wiring diagrams.

File Details

• Manual type: Service / Workshop Manual
• Brand: BOMAG
• Models covered: BW 211 D-4, BW 211 PD-4, BW 213 D-4, BW 213 PD-4
• Document number: 008 911 49
• Language: English (supplier documentation sections include German, French, Italian, and Spanish alongside English)
• Page count: 1,046
• File format: PDF

Chapters Covered

• General – Introduction, safety regulations, general repair instructions, tightening torques
• Maintenance – Maintenance chart, fuels and lubricants, running-in instructions
• Technical data – Dimensions, weights, travel characteristics, engine and hydraulic data
• Connection overview – Travel pump ports, functions, and connections
• Tests and adjustments – Rotation speeds, neutral positions, pressure tests, vibrator shaft speeds, leakage rates, steering circuit pressures
• Flushing and bleeding – Special tools, travel circuit flushing, vibration circuit flushing, bleeding procedures
• Fundamental electrics – Circuit diagrams, terminal designations, CAN-Bus, resistance, Ohm’s law, batteries, three-phase generator, starter, sensors, plug connectors, electric modules
• Special tools, electrics – Measuring equipment, crimping tools, Deutsch and AMP contact tools
• Electronic modules – BEM Evib-meter, electrics module A68, electric module K04, heating/air conditioning control, speedometer module
• Service Training – Travel system, vibration, steering, with hydraulic schematics and troubleshooting charts
• Engine – Deutz TCD 2013 L04 2V diesel engine, fuel system, cooling system, lubrication, valve clearance, compression, special tools
• Air conditioning system – Physical basics, refrigerant R134a, compressor oil, components, service, troubleshooting, steam table
• Replacing the cab window panes – Assembly, tools, removal and installation
• Drum – Repair overview, removal and installation, dismantling and assembling exciter unit, change-over weights, rubber buffers
• Oscillating articulated joint – Repair overview, removal, dismantling, assembly
• Suppliers documentation – Travel pump (Sauer Series 90), vibration pump (Sauer Series 42), drum drive (Poclain MS/MSE), vibration motor (Brueninghaus A10FM/A10FE), axle drive motor (Sauer Series 51), axle
• Circuit diagrams – Hydraulic diagram 581 202 03, wiring diagrams 582 702 09, 582 702 29, 582 702 41

This BOMAG single drum roller service manual gives a technician the full factory repair logic for the BW 211 D-4 and BW 213 D-4 machines. The travel system chapter alone walks through the Sauer 90R075 travel pump, the Poclain MSE 18 2CX drum drive motor, and the Sauer 51D110 axle motor with pressure test points and adjustment values. The vibration section covers the Sauer 42R041 pump and the A10FM 45 motor with flushing valve. The electrical chapters go from basic terminal numbering through CAN-Bus diagnostics, fault codes, and the BEM Evib-meter module. The engine section covers the Deutz TCD 2013 L04 2V in detail, including fuel filter service, coolant temperature switch, valve clearance adjustment, compression testing, and the complete special tool list. Wiring diagrams for the whole machine are included at the back.

What This Manual Enables You To Do

With this BOMAG BW 211 D-4 PD-4 BW 213 D-4 PD-4 service manual PDF you can carry out complete hydraulic pressure tests on the travel and vibration circuits, adjust the neutral positions of the travel pump and vibration pump, check and set the vibrator shaft speeds, measure leakage rates on the vibration motor and drum drive motor, flush and bleed both hydraulic circuits after component replacement, and diagnose electrical faults using the wiring diagrams and fault code tables. The drum repair chapter covers removal of the travel motor, disassembly of the exciter unit on both the travel motor side and the vibration motor side, replacement of the change-over weights, and adjustment of the rubber buffer pretension. The oscillating articulated joint chapter covers dismantling and reassembly including shim thickness determination under axial preload. The engine chapter covers everything from fuel filter and water separator service through valve clearance adjustment, control piston play, compression testing, and the special tools needed for the Deutz TCD 2013 2V.

Correct procedures and tightening torques matter on these machines. The travel pump multi-function valves must be tightened to 89 Nm. The drum side plate bolts go to 463 Nm. The axle brake release screws must be turned uniformly or the brake can be damaged. Having the exact BOMAG figures in front of you avoids guesswork and prevents damage to hydraulic components, bearings, and seals.

IMAGES PREVIEW

The manual is delivered as an instant PDF download after payment. No shipping, no waiting. You can open it on any device — laptop, tablet, or phone — and print the pages you need for the workshop. The 1,046-page file is organised with a table of contents and clear chapter numbering so you can navigate straight to the system you are working on.