BOMAG BW 219 DH-4 / PDH-4 & BW 226 DH-4 Service Training Repair Manual PDF

Description

BOMAG BW 219 DH-4 / PDH-4 & BW 226 DH-4 Service Training Repair Manual PDF

This extensive service training and repair manual covers the BOMAG BW 219 DH-4, BW 219 PDH-4 and BW 226 DH-4 single-drum rollers. It combines repair procedures, technical data, maintenance information, electrical and electronic diagnostics, hydraulic system material, engine service information, component overhaul documentation and machine schematics in one large technical reference. The manual is identified as catalogue number 008 924 62 and is dated 10/2013.

The BOMAG BW 219 DH-4 / PDH-4 & BW 226 DH-4 Service Training Repair Manual PDF is particularly useful when work moves beyond routine maintenance into diagnosis, adjustment, component replacement or overhaul. It explains how the machine systems interact and includes practical material for the ESX electronic control, EMR3 engine management, hydraulic travel and vibration circuits, steering, Deutz TCD 2012 engine systems, air conditioning, drum repair and oscillating articulation.

File Details

• Manual type: Service training and repair manual
• Brand: BOMAG
• Models: BW 219 DH-4 / PDH-4; BW 226 DH-4
• Catalogue number: 008 924 62
• Date: 10/2013
• Languages: French and English content
• Page count: 1303 PDF pages
• File format: PDF

Machine Coverage and Technical Depth

The manual contains model-specific technical data for the BW 219 DH-4 and related machines, including operating weights, dimensions, travel performance, vibration data, tyre information and filling quantities. The BW 219 DH-4 data identifies a Deutz TCD 2012 L06 six-cylinder water-cooled engine, hydrostatic travel drive, hydrostatic service brake and hydromechanical parking brake. Additional service data covers the Sauer H1 travel and vibration pumps, drum and axle drive motors, Bosch-Rexroth vibration motors, steering supply pump and Dana rear axle.

Service information goes well beyond basic specifications. Lubricant and fuel tables identify engine oil, diesel fuel, coolant, hydraulic oil, vibration-bearing lubricant, axle and hub oils, reduction-gear oils and air-conditioning refrigerant quantities. The maintenance material includes break-in requirements and scheduled work at daily and hour-based intervals, plus procedures for engine oil and filter service, fuel filtration, cooling system work, hydraulic filtration, axle and hub lubrication, vibration bearing service, belt replacement, valve adjustment and other periodic checks.

Electrical, Electronic and Diagnostic Coverage

A large portion of this BOMAG BW 219 DH-4 service training manual is devoted to the machine electrical system and control electronics. It illustrates cable harness routing, battery and fuse arrangements, dashboard and cab controls, the ESX controller, sensors, CAN communication and diagnostic logic. The diagnostic training explains systematic fault finding, power-supply testing, voltage-drop checks, stored fault handling and separation of component faults from wiring or connection faults.

IMAGES PREVIEW

The ESX service-training material includes service-mode operation, input codes, firmware identification, fault logs, machine-type setting, travel-direction sensor teaching, travel-system surge-current detection, steering adjustment, steering end-stop teaching, vibration control settings, hydraulic-component variants and component-replacement procedures. Detailed signal descriptions and ESX fault-code material support diagnosis of travel, steering, vibration, engine-related and optional machine functions. Engine electrical coverage includes EMR3 components, EDC16/EMR3 pin assignments, camshaft and crankshaft speed sensors, rail and fuel pressure sensing, fuel metering, injectors, oil-pressure sensing, charge-air and coolant-temperature sensing, preheating, diagnostic access, SERDIA, CAN diagnostics, EMR3 fault codes, generator and starter systems.

Hydraulic and Drivetrain Service

The hydraulic section covers the travel and vibration pump, axial-piston motors, gear pumps, travel circuit, vibration circuit and steering circuit. Diagnostic and repair material includes fault finding for axial-piston motors, parking-brake adjustment, towing after engine failure, oil-level and oil-change procedures, hydraulic filter replacement, leakage checks and steering-circuit pressure measurements. Separate flushing and bleeding instructions cover the travel and vibration circuits, which is valuable after hydraulic component replacement or contamination-related repair.

Supplier documentation is incorporated for major hydraulic and drivetrain units. It covers the travel/vibration pump, vibration motor, drum reduction gear, axle drive motor and axle, with disassembly, inspection, sealing, adjustment and reassembly information where provided. This gives the technician both the machine-level system view and the component-level repair material needed for more involved workshop jobs.

Engine, Cooling and Air-Conditioning Work

The engine section addresses the Deutz TCD 2012 family used in the covered machines. It describes lubrication, cooling, fuel supply, Deutz Common Rail injection, exhaust-gas recirculation and boost-pressure control, followed by fault information and practical maintenance procedures. The manual includes engine oil and filter service, fuel prefilter and filter replacement, water-separator checks, coolant service, thermostat checking, air-filter service, valve-clearance adjustment, ribbed-belt and tensioner replacement, storage preparation and special-tool information.

Air-conditioning coverage includes R134a refrigerant principles, compressor oil, system components, compressor oil-level checks, magnetic coupling checks, inspection and maintenance, compressor-belt service, drying and evacuation, refrigerant recovery and filling, leak checks and troubleshooting of the refrigerant circuit. Cab installation and cab-glass replacement procedures are also included.

Drum, Articulation and Structural Repair

For major mechanical work, the manual contains drum repair coverage with special tools, drum removal and installation, drum disassembly and repair, exciter-weight disassembly and reassembly, and replacement or preload adjustment of rubber buffers. The oscillating articulation section covers articulation disassembly and assembly. General repair guidance at the front of the manual also addresses sealing surfaces, bearings, fasteners, tightening torques, hydraulic cleanliness, electrical precautions, welding precautions and safety requirements.

Chapters Covered

• General information
  • Introduction
  • Safety instructions
  • General repair instructions
  • Tightening torques
• BOMAG single-drum rollers
  • Machine and compaction-system overview
• Technical specifications
  • Dimensions, weights, performance, engine, vibration and service data
• Maintenance
  • Maintenance notes and operating fluids
  • Lubricant and fuel table
  • Break-in instructions
  • Maintenance schedule
• Electrical system
  • Acceleration sensor and battery service
  • Electrical component and harness overview
  • Cab controls and fuses
  • Electronic controls and diagnostic concept
• Electrical modules
  • ESX electrical system
  • BOMAG Evib Meter
  • A108 electrical module
• Engine electrical system
  • EMR3 components and EDC16/EMR3 connections
  • Sensors, injectors and fuel metering
  • SERDIA and CAN diagnostics
  • EMR3 fault codes
  • Generator and starter
• Hydraulic system
  • Travel and vibration pump
  • Axial-piston and gear-pump fault finding
  • Travel, vibration and steering circuits
  • Parking brake, towing and oil service
• Inspection and adjustment work
  • Special tools and service mode
  • Leak-oil checks and steering pressure measurements
• Flushing and bleeding
  • Travel circuit
  • Vibration circuit
• Engine
  • Deutz TCD 2012 systems
  • Common Rail fuel system
  • Cooling, lubrication and engine maintenance
• Air conditioning
  • R134a system principles
  • Inspection, evacuation, filling and troubleshooting
• Cab and glazing
  • Cab installation
  • Cab window replacement
• Drum
  • Removal, installation and repair
  • Exciter and rubber-buffer work
• Oscillating articulation
  • Disassembly and assembly
• Supplier documentation
  • Travel/vibration pump
  • Vibration motor
  • Drum reduction gear
  • Axle drive motor
  • Axle
• Schematics
  • Hydraulic diagrams 581 202 07 and 581 202 09
  • Electrical wiring diagrams 88, 132 and 206

Taken as a whole, the manual links specifications, scheduled service, system theory, diagnostic routines, repair procedures and schematics rather than treating them as isolated topics. That makes it useful for tracing a problem from symptoms and fault codes through electrical or hydraulic checks and then into the relevant component repair or adjustment procedure.

Repair and Diagnose with the Correct Technical Reference

The BOMAG BW 219 DH-4 / PDH-4 & BW 226 DH-4 Service Training Repair Manual PDF supports maintenance, electrical diagnosis, ESX and EMR3 fault tracing, hydraulic testing, component replacement, engine service, air-conditioning work, drum repair and major drivetrain procedures using the procedures, settings, diagrams and specifications contained in the manual. Having the correct model-specific information helps avoid guesswork when checking values, adjusting systems, teaching replacement components or reassembling major units. Supplied as an instant PDF download after purchase, there is no shipping delay; the manual can be opened on compatible phones, tablets and computers and printed when a paper workshop reference is useful.