Bomag BW 211 D-5 / BW 211 PD-5 / BW 213 D-5 Single Drum Roller Service Manual

Description

File Details

• Manual type: Service Manual (workshop and repair)
• Brand: BOMAG (Fayat Group)
• Models covered: BW 211 D-5, BW 211 PD-5, BW 213 D-5
• Document reference: S-586-0195
• Language: English
• Page count: 1534 pages
• File format: PDF

Chapters Covered

• 1 General — Introduction, safety, repair notes, tightening torques, fuels and lubricants
• 2 Technical data — BW 211 D-5, BW 211 PD-5, BW 213 D-5 and additional data
• 3 Overview of machine — Electric systems, diesel engine, hydraulics, drum
• 4 Electric systems — Wiring, CAN BUS, central electrics, fuse assignment, operator’s stand, sensors, start aids
• 5 Diesel engine — Lubrication, coolant, fuel, wastegate, exhaust gas recirculation, EMR4 system, maintenance
• 6 Hydraulic system — Open/closed circuits, pumps, motors, charge, travel, vibration and steering circuits, flushing and bleeding
• 7 Air conditioning — Principles, R134a, compressor, evacuation, filling, maintenance
• 8 Oscillating articulated joint — Removal, dismantling, assembly
• 9 Drum — Padfoot shell assembly, dismantling, change-over weight, rubber buffers, scrapers
• 10 Drive axle — Oil level checks, oil changes, wheel nuts, parking brake adjustment
• 11 Optional heating AIRTRONIC — Overview, inspection, fault codes
• 12 Troubleshooting — Electrical systems, diesel engine DTC list, hydraulics, air conditioning, additional heating
• 13 Disposal — Final shut-down of machine
• 14 Special tools — Electrics, hydraulics, oscillating joint, drum
• 15 Index
• Appendix A — Supplier documentation: travel pump, vibration pump, drum drive, axle, travel motor, vibration motor, steering valve
• Appendix B — Circuit diagrams: hydraulic diagram 321, wiring diagram 367

The Bomag BW 211 D-5 / BW 211 PD-5 / BW 213 D-5 Single Drum Roller Service Manual is a complete reference work for the technicians who maintain and repair these articulated single drum rollers. It builds from general safety and tightening-torque information through the specific technical data of each machine variant, then works systematically into every major assembly: the Deutz TCD 3.6 L4 diesel engine and its EMR4 management system, the hydraulic travel, vibration and steering circuits, the electrical system with its CAN bus architecture and fuse layouts, the drum with its exciter units and rubber buffers, the drive axle, the air conditioning circuit and the optional AIRTRONIC heater. Troubleshooting sections list fault tables, DTC codes and diagnostic steps, while the appendix reproduces manufacturer documentation for the travel and vibration pumps, drum drive, axle, travel and vibration motors and steering valve, along with the hydraulic and wiring diagrams. It is a deep, self-contained resource for diagnosis, disassembly, inspection, adjustment and reassembly work on these machines.

What This Manual Enables

With this service manual on hand a technician can carry out the full range of jobs these machines require: checking and adjusting travel, vibration and steering systems; overhauling the drum, exciter housing and drive axle; servicing the engine and its fuel, coolant and lubrication circuits; tracing electrical faults through the CAN bus, fuse assignments and wiring diagram; diagnosing air conditioning and auxiliary heater problems; and setting the machine up correctly using the specified torques, pressures, clearances and capacities. Having the correct procedures and the exact specifications matters because these are high-pressure hydrostatic systems with tight tolerances, and guessing at pressures, torques or adjustment values can quickly lead to component damage or unsafe operation.

IMAGES PREVIEW

The manual is delivered as an instant PDF download, so there is no shipping delay and no physical book to wait for. It can be opened on any device, searched and navigated on screen, and printed when a paper copy is more convenient in the workshop. Once payment is complete the file is ready to use immediately.