BOMAG BW 219 DH/PDH-4 & BW 226 DH/PDH-4 Single Drum Roller Service Manual

Description

BOMAG BW 219 DH/PDH-4 & BW 226 DH/PDH-4 Service Manual

This is the complete BOMAG Service Manual for the BW 219 DH-4, BW 219 PDH-4, BW 226 DH-4 and BW 226 PDH-4 single drum rollers, catalogue number 008 911 07, published September 2007. It is the same workshop documentation used by BOMAG technicians to maintain, test, adjust, troubleshoot and repair these machines down to component level. The manual is written in English and covers serial numbers from 101 582 77, 101 582 78, 101 582 88 and 101 582 89 onward.

File Details

• Manual type: BOMAG Service Manual / Workshop Repair Manual
• Brand: BOMAG
• Models covered: BW 219 DH-4, BW 219 PDH-4, BW 226 DH-4, BW 226 PDH-4
• Machine type: Single drum roller / soil compactor
• Catalogue number: 008 911 07
• Publication date: September 2007
• Language: English
• Page count: Approximately 1,094 pages
• File format: PDF

Chapters Covered

• General — Introduction, safety regulations, general repair instructions, tightening torques
• Maintenance — General notes, fuels and lubricants, running-in instructions, maintenance chart
• Technical Data — Dimensions, weights, travel characteristics, brake and steering data, engines
• Connection Overview — Travel/vibration pump connections and layout
• Tests and Adjustments — Special tools, service mode, driving against the closed brake, pressure tests (travel, vibration, steering circuits), neutral position adjustment, leakage rate checks
• Flushing and Bleeding — Flushing tools, general procedure, travel circuit flushing, vibration circuit flushing, bleeding procedures
• Fundamental Electrics — Circuit diagrams, terminal designations, current/voltage/resistance, Ohm’s law, metrology, diodes, relays, fuses, batteries, three-phase generators, starters, proximity switches, angle sensors, plug connectors, Deutsch DT/DTM plugs
• Special Tools, Electrics — Measuring equipment, test cases, multimeters, crimping tools, contact tools
• Machine Related Electrics — ESX control fault codes, LC display, service mode, input codes, signal descriptions, teach functions, CAN bus diagnostics
• BOMAG Evib-Meter (BEM) Electrics — MESX system, machine type setting, diagnostics, fault codes, GPS mode, BCM05 settings
• Service Training Machine — Travel system, vibration, steering, drum, articulated joint — with schematics and troubleshooting tables
• Engine — Deutz TCD 2012 and TCD 2013 diesel engines, lubrication, coolant, fuel system, DCR injection, sensors, EDC16/EMR3 control, fault codes, valve adjustment, special tools
• Air Conditioning System — Physical basics, R134a refrigerant, compressor oil, components, service, troubleshooting, steam table
• Replacing the Cab Window Panes — Assembly, special tools, auxiliary materials, removal and installation
• Drum — Special tools, repair overview, removal/installation, repairing the drum, change-over weights, rubber buffers
• Oscillating Articulated Joint — Special tools, repair overview, removal/installation, dismantling, assembly
• Suppliers Documentation — Sauer-Danfoss 90R pumps, Bosch Rexroth A2FM vibration motor, Sauer series 51 travel motor, transmission CR, DANA 193 axle
• Circuit Diagrams — Wiring diagrams (multiple document numbers) and hydraulic diagrams

Put together, this BOMAG service manual is not just a list of parts — it is a full technical reference for the entire machine. The travel system chapter alone walks through the 90R100 EP travel pump, the 51C110 drum drive motor, the 51D110 axle drive motor, multi-function valves, charge pressure relief, pressure override and flushing valves, complete with fault tables and adjustment values. The vibration section covers the 90R075 EP vibration pump, the A2FM fixed displacement motor, high-pressure relief valves, flushing circuits and exciter shaft speed checks. The steering chapter covers the HY/ZFFS11/16 charge/steering pump, steering valve block, shock valves and the oscillating articulated joint. On top of that, the Deutz engine chapters document the TCD 2012 and TCD 2013 engines with their Deutz Common Rail (DCR) injection system, EDC16/EMR3 control unit, sensor specifications, fault-code lists and valve adjustment procedures.

What This Manual Lets You Do

With this manual on hand you can carry out the same work a BOMAG workshop would: find the correct tightening torques, set the travel pump neutral position, teach travel system surge currents, adjust the steering end stops, check charge pressure and high-pressure readings against nominal values, flush and bleed the hydraulic circuits after a component change, diagnose ESX control fault codes, troubleshoot the EMR3 engine controller, adjust valve clearance on the Deutz engine, service the air conditioning system, replace cab window panes, remove and rebuild the drum, and recondition the oscillating articulated joint. Every procedure is backed by the actual BOMAG specification values, port connections, test points and diagrams, so you are not guessing at pressures, torques or settings.

Getting the procedures and specs right matters on a machine this size. A wrongly set pressure override, a miscalibrated travel pump, or an ignored fault code can lead to premature hydraulic wear, poor compaction performance or an expensive breakdown on site. This manual removes that risk by giving you the correct nominal values, adjustment screws, taught function codes and test sequences directly from the manufacturer.

Why Buy This BOMAG Service Manual

This BOMAG BW 219 DH/PDH-4 and BW 226 DH/PDH-4 service manual is an invaluable reference for any owner, fleet workshop, independent technician or service company maintaining these single drum rollers. Instead of relying on generic hydraulic or diesel knowledge, you get the BOMAG-specific values, diagrams and step-by-step repair instructions for exactly these two machine families and their Deutz power units. The appendix reprints the original supplier documentation for the Sauer-Danfoss 90R pumps, Bosch Rexroth A2FM vibration motor, Sauer series 51 travel motors, CR transmission and DANA 193 axle, so you can also service the major bought-in components using the makers’ own repair instructions.

Instant PDF Delivery

Your copy is delivered as an instant-download PDF after checkout. There is no shipping, no waiting for a parcel and no risk of a lost book. The file can be opened on a laptop, tablet or smartphone in the workshop, and you can print the pages you actually need for the job at hand — whether that is a single torque table, a hydraulic schematic or an entire chapter on the drum repair.