BOMAG BW100 AD-4 BW120 AD-4 BW125 AD-4 AC-4 Tandem Vibratory Roller Service Manual

Description

BOMAG BW100 AD-4 BW120 AD-4 BW125 AD-4 AC-4 Tandem Vibratory Roller Service Manual

This BOMAG BW100 AD-4 BW120 AD-4 BW125 AD-4 AC-4 Tandem Vibratory Roller Service Manual is the factory-authored workshop reference covering the BW 100 AD-4, BW 100 AC-4, BW 120 AD-4, BW 125 AD-4, BW 120 AC-4 and BW 125 AC-4 tandem and combination rollers built with the Hydromatik hydraulic system and Tier 4 Kubota diesel engine. Issued under catalogue number 008 915 24 (edition 12/2012), the manual is written for BOMAG after-sales technicians and professionally qualified repair personnel and applies to the machine serial ranges S/N 101 880 16, S/N 101 880 17, S/N 101 880 08, S/N 861 880 13, S/N 101 880 10, S/N 101 880 09 and S/N 101 880 11 onward.

File Details

• Manual type: Service / Workshop Repair Manual
• Brand / Models: BOMAG BW 100 AD-4, BW 100 AC-4, BW 120 AD-4, BW 125 AD-4, BW 120 AC-4, BW 125 AC-4
• Language: English
• Page count: 588 pages
• File format: PDF, instant download
• Catalogue number: 008 915 24
• Edition date: 12/2012

IMAGES PREVIEW

Chapters Covered

• General: Introduction, Safety regulations, General repair instructions, Tightening torques
• Technical data: Dimensions, weights, travel characteristics, engine, brake, steering, exciter system, filling capacities for all six machine variants
• Maintenance: General notes, fuels and lubricants, table of fuels and lubricants, running-in instructions, maintenance table with service intervals
• Overall view of machine: Overview of AD- and AC-machine components
• Electrics: Battery service, starting with jump wires, generator repair, starter repair, glow plugs, engine shut-down solenoid, oil pressure and coolant temperature monitoring, vibration switching, pressure sprinkler switching, level sensor, charge control lamp, inductive proximity switch, angle sensor, fuses, control elements, machine related electrics
• Description of the modules: Electric modules
• Engine: Kubota diesel engine service including oil level and change, coolant level and change, anti-freeze concentration, radiator hoses, V-belt, combustion air filter, air intake lines, water separator, fuel filter, fuel lines, engine mounts, oil pressure, thermostat, injection valves, start of commencement, injection pump, compression, valve clearance
• Hydraulics: Hydraulic circuit, pump overview, travel pump A10VG28 HW, drum drive motor MK04, wheel motor MSE02, external gear motors and pumps, steering valve OSPF, travel circuit, towing, vibration circuit, steering circuit, hydraulic oil level and filter service
• Tests and adjustments: Special tools, rotation speed checks, pressure tests in travel, vibration and steering circuits, neutral position adjustment of the travel pump, vibration motor leakage rate
• Trouble shooting: Engine problems, axial piston pump faults, travel system, vibration, steering
• Flushing and bleeding: Special tools, front and rear drum drive flushing, rear wheel drive flushing, vibration circuit flushing for AD- and AC-machines, bleeding the travel circuit
• Drum: Special tools, repair overview, removing/installing, dismantling and assembling the drum
• Oscillating articulated joint: Special tools, repair overview, removing/installing, dismantling and assembling the joint
• Suppliers documentation: Steering valve, travel pump, drum drive, wheel drive OEM documentation
• Circuit diagrams: Hydraulic diagrams 880 100 50/52/55, wiring diagrams 880 100 58/63/64 and wiring diagram 82

Together these chapters give a technician everything needed to service a BOMAG tandem vibratory roller from routine daily checks through to a full teardown of the hydrostatic drive train, exciter system and articulated joint, backed by the original manufacturer’s supplier documentation and complete electrical/hydraulic schematics.

Why Technicians Rely on This BOMAG Service Manual

With this BOMAG BW100 AD-4 BW120 AD-4 BW125 AD-4 AC-4 tandem vibratory roller service manual open on the bench, a technician can diagnose and repair the Kubota D 1703-M-EU34 diesel engine, rebuild the Bosch-Rexroth A10VG28 HW travel pump and Poclain MK04 drum drive motor, flush and bleed the closed hydraulic circuits correctly, and troubleshoot travel, vibration and steering faults using the manufacturer’s own fault-finding logic rather than guesswork. Correct tightening torques, filling capacities and pressure-test values from this manual protect the drivetrain from the kind of damage that generic advice or trial-and-error repair can cause, and the wiring and hydraulic diagrams remove the ambiguity that makes electrical faults on these machines hard to chase down.

This BOMAG BW100 AD-4 BW120 AD-4 BW125 AD-4 AC-4 service manual downloads instantly as a PDF after purchase — no shipping wait, no physical binder to misplace. Read it on a laptop, tablet or phone in the shop, or print only the section you need for the job in hand.