Boomer S1 D-DH Spare Parts List 8999431200-001 – COP 1638HD+ Rock Drill Parts Catalog PDF

Description

The Boomer S1 D-DH Spare Parts List, document 8999431200-001, is the full illustrated parts breakdown for this rig. It is organised assembly by assembly, and every line carries an item position number, a part number, the part name and the quantity required. That combination is what makes it usable at the counter, in the workshop and at the parts desk: you can identify a component on an exploded drawing, read its position number, and order the exact part without guessing.

File Details

• Manual type: Spare parts list / illustrated parts catalog
• Document number: 8999431200-001
• Machine: Boomer S1 D-DH
• Language: English
• Page count: 1002 pages
• File format: PDF
• Layout: Grouped part tables with exploded-view illustrations, referenced page numbers and complete assembly call-outs

Chapters Covered

• PM kits and maintenance – 250 hour, 500 hour and 1000 hour kits; DEUTZ TCD 3.6 Tier 4 Final; DEUTZ D914 55 kW and BF4L 914 72 kW Stage 3A; canopy and GAR30 compressor servicing; 1000 percussion hour service kit
• Rock drill COP 1638HD+ – front part comp, cover group, gear housing group, rotation chuck, intermediate part group, cylinder group, seal house front and rear, back head group
• Rock drill ancillaries – hydraulic motors MSQ 80 SH, MSQ 100 SH and MSQ 160 SH, right and left accumulators, return accumulator, valves, connection plates
• Rock drill service items – label set, optional set, tools set, pressure gauge set, overhaul fixture attachment, charging device, O-ring set, seal kits, 600 and 1200 impact hour overhaul kits, conversion kits
• Feed – feed beam, drill steel support, hydraulic cylinder, cradle sets, end piece set, pulley wheel, hose drum, hose fender, hose guide, hose holder, sensor set, limit switch, stop set, spacer set, nipple set, bushing sets
• Boom module – cover sets, hose nipple set, stop, hose holder, feed holder assembly sets, hydraulic sets, hose sets, double check valves, lubrication system for rear boom and boom extension, boom left BUT 29L HD, boom attachment, boom link, cylinder link, shafts, boom body, telescope set, cylinder set, cylinder guards
• Front module – 24V electrical system, junction boxes, cable sets, wheels and rims, tyres, mudguards, front frame, counterweight, stage, hydraulic sets for the S1 front module and control valves, air/water system, watermist hose sets, hydraulic system with inlet, valve and outlet sections, drive unit, crown wheel, differential, vane and planet gear kits, cardan shafts, support leg kits, steering cylinder
• Cabin module – spotlight sets, stair lighting, headlight sets, 24V electrical system, junction boxes, panels, hour meter, push buttons, ignition lock, cable sets, cover, binder box, grommet, hoods, cabin complete, door stops, locks, windshield wiper, plastic panels, glass, cab attachment, radio, chair and swing, air conditioner and compressor set
• Middle module – 24V electrical system, cable sets, junction boxes, fuse kit, hoods, mudguard, hydraulic set, coupling set, air/water system and water pump, hydraulic system with pumps, gear pump, valve block and direction valves, mechanics, drive unit and drive axle, drop box, trunnion, cardan shaft, fuel system, lubrication system and valve, battery box
• Fire suppression and lubrication – fire suppression system for the middle module, extinguishing set, hose set, lubrication pump kits for carrier and boom lubrication, cable set and electrical control kit
• Diesel engine unit – diesel engine, adapter set, cooling system, radiator, hydraulic motor, expansion tanks, exhaust system, air filter set and air filter
• Rear module – emergency stop box, 24V electrical system, flashing beacon, apparatus cabinet, cable sets, hoods, sign set, air/water system with strainer, compressor set GAR30, hydraulic motor, pressure gauge set, solenoid valve, hydraulic system, air oil cooler, mechanics, fuel system, water tank, swing arm and lock device
• Additional sections – label set, Certiq, cable set, RCS system kit, filter sets for DEUTZ engines, sign sets, fire extinguishing sets, fire suppression hose lists and the full hose connection nipple listing

Read as a whole, this is not a generic parts book. It follows the actual build of the Boomer S1 D-DH, so each module you open – rock drill, feed, boom, front, cabin, middle, rear – has its own exploded views and matching part tables. The illustration and the table work together: you find the group, locate the position number on the drawing, and read straight across to the part number and quantity.

PM Kits and Planned Maintenance

The front of the list is dedicated to planned maintenance kits, which is often where a parts list saves the most time. Separate kit sections cover 250 hour, 500 hour and 1000 hour service intervals, engine-specific kits for the DEUTZ TCD 3.6 Tier 4 Final and for the DEUTZ D914 55 kW and BF4L 914 72 kW Stage 3A engines, and maintenance kits for the canopy and the GAR30 compressor. The kits break down into filter inserts, breather filters, oil filters, fuel filters, filter elements, safety cartridges, drive belts and fan belts with their individual part numbers and quantities.

Rock Drill and Feed Breakdown

The COP 1638HD+ section goes deep: front part, cover group, gear housing, rotation chuck, intermediate part, cylinder group, seal houses and back head are each listed separately, down to cup seals, wiper seals, O-rings, stop rings, needle and roller bearings, shims, damping pistons, valve seats, valve cones and nozzle components. The feed section covers the beam itself along with slide bars, thread inserts, hydraulic cylinder, cradle, pulley wheel, hose drum with bushings, hose fenders, guides, holders, limit switch and stop sets.

Hydraulics, Electrical and Drive

Hydraulic content runs right through the document – the MSQ series motors, accumulators, return accumulator, direction valves, double check valves, pressure reducing valves, sequence valve, valve blocks, control sections, restrictions, pressure switches, test ports, hydraulic pumps and gear pumps, plus the hose sets for the front, middle and rear modules. On the electrical side you get junction boxes, cable sets and complete cables, fuses, relays, timing relays, solenoids, valve plugs, lighting, panels and the RCS system kit. The drive unit is covered through the drive shaft, crown wheel kit, differential kit, vane kit, planet gear kit, brake, drop box and cardan shafts.

Why This Parts List Pays for Itself

Ordering the wrong part on a drill rig is an expensive way to lose a shift. This Boomer S1 D-DH spare parts list removes the guesswork: you identify the assembly from the exploded view, read the position number, and get the part number and the quantity in one pass. It supports everything from a routine 250 hour service and a filter change through to a full rock drill overhaul, a hydraulic motor replacement, a feed cradle rebuild or a drive unit repair, and it lets you build a stock list around real part numbers instead of descriptions.

Delivery is instant. The moment payment clears you get the PDF, no shipping and nothing to wait for. Keep it on a laptop in the workshop, on a tablet at the machine, or print the pages for the assemblies you are working on and take them with you. Whether you are a workshop technician, a parts counter specialist or an owner maintaining your own Boomer S1 D-DH, this is the reference that tells you exactly what goes where and how many you need.

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