Boss CD16 CD20 Forklift Spare Parts Catalogue – PDF Parts Manual

Description

Boss CD16 CD20 Forklift Spare Parts Catalogue

This Boss CD16 CD20 forklift spare parts catalogue is the official parts reference for the Boss CD16/20 series of counterbalance forklift trucks. Published by Boss Group Ltd in 1997 under publication reference 1129, it gives you the exact part numbers, exploded assembly illustrations and component breakdowns needed to identify, order and replace components on these machines. Whether you are maintaining a working truck, restoring an older unit or simply need to confirm the correct part before placing an order, this Boss CD16 CD20 forklift spare parts catalogue puts the full factory parts data at your fingertips.

File Details

• Manual type: Spare parts catalogue (illustrated parts list)
• Brand: Boss (Boss Group Ltd, Leicester, UK)
• Model series: CD16, CD20, CD/CL 16/20 C/H and related variants
• Publication reference: Pub.Ref. 1129
• Edition date: 09/1997
• Language: Multilingual – English, German, French
• Page count: 278 pages
• File format: PDF

Chapters Covered

The catalogue is organised into service assembly groups (SA groups), each with an exploded drawing and a matching parts list giving item number, order number, quantity, unit of measure and description in three languages. The main groups include:

• Axle-Drive (9766275-SA) – cylinder block, piston, housing, cover, valve, seal kits, axle, bearings, shaft, cam
• Steer Axle (103-001-0N-6) – steer axle assembly, steer cylinder, tie rod ends, ball joints
• Cylinder-Steer (5005063-SA) – steering cylinder, piston rod, seal kit
• Steering mechanism / Steering column – steering valve, steering wheel, control linkages
• Pump (7930113-SA) – hydraulic pump, gear, valve plates, seals, drive shaft
• Hydraulic System (107-001-0N-6) – hydraulic tank, suction lines, return lines, filter head
• Filter (9746450-SA) – filter element, gasket, seal, dipstick
• Transmission (9750847-SA) – transmission housing, gears, shafts, clutch plates, bearings, control valve, dipstick
• Sub-Assy (9808448-SA) – engine mounting, transmission mounting, brackets, pulley, belt, coupling
• Electrical System (122-005-0N-6 / 122-009-0N-6) – wiring harnesses, switches, relays, connectors, directional switch
• Driving Controls (119-002-0N-6) – accelerator pedal, levers, linkage, bracket
• Counterweight (121-001-0N-6 / 121-002-0N-6) – counterweight casting, mounting hardware
• Forks (125-series) – fork tines, hooks, catches
• Fork Extensions (231-series) – fork extensions, screws, nuts, spring washers
• Mast DVM (270-004 to 270-010-0N-6) – lift cylinder, piston, cylinder head, seal kit, bar-round
• Auxiliary Hydraulic Pulley Kits (263-008 to 263-012-0X-A) – hose pulleys, brackets, quick-release couplings, guides
• Misc. Auxiliary Equipment (204-004-0N-6 / 204-003-0X-A) – load backrest, plug
• Final Finish (129-007 to 129-013-0N-6) – final finish materials, transfer decals
• Background / Load backrest (9817379) – load protection backing, mounting hardware

What makes this Boss CD16 CD20 forklift spare parts catalogue genuinely useful in a workshop is the way every group is presented as a complete visual assembly. Instead of guessing which seal, bearing or bracket belongs to your truck, you can look at the exploded illustration, match the item number to the parts list and read the exact order number, quantity and description. The exploded views cover the axle-drive assembly, steer axle, hydraulic pump, transmission internals, mast lift cylinder and the complete hydraulic and electrical systems. Each entry is also cross-referenced with German and French descriptions, which makes the catalogue usable across multilingual workshops and with European parts suppliers. The document is laid out as a series of SA groups, so you can navigate directly to the assembly you need rather than working through the whole manual.

What This Boss Parts Catalogue Enables You To Do

With this catalogue on hand you can:

• Identify any part on the CD16/20 series by assembly group and item number
• Confirm exact order numbers, quantities and descriptions before ordering
• Reassemble the axle-drive, steer axle, transmission, hydraulic pump and mast cylinder from the exploded views
• Trace the routing and connections of the hydraulic system and electrical harness
• Match fork tines, fork extensions, counterweight and load backrest components to your truck build
• Read parts descriptions in English, German or French for cross-border ordering
• Reference service assembly groups by their SA group number

Why the Correct Parts Data Matters

Forklift trucks are safety-critical machines, and installing the wrong bearing, seal, valve or hydraulic component can lead to premature failure, fluid leaks or loss of load control. Using this Boss CD16 CD20 forklift spare parts catalogue lets you work from the same assembly numbers that Boss used when the trucks were built, so the part you fit is the part that was intended for that position. For older Boss trucks, where dealer counter support is limited, having the original parts data is often the difference between a straightforward repair and a long guessing game.

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Instant PDF Delivery

Your copy of the Boss CD16 CD20 forklift spare parts catalogue is delivered as a PDF immediately after checkout – no shipping, no waiting for a physical book. The file can be opened on a workshop PC, laptop, tablet or smartphone, and individual pages can be printed and taken to the machine when you are working on a specific assembly. Keep it on your workshop computer as a permanent parts reference for your CD16 or CD20 truck.