BT C4D150 C4D180 C4D200 & C4G150 C4G180 C4G200 Forklift Spare Parts Catalogue – PDF Download

Description

File Details

• Manual Type: Spare Parts Catalogue
• Brand: BT
• Models Covered: C4D150D, C4D180D, C4D200D, C4G150D, C4G180D, C4G200D
• Engine: TOYOTA
• Languages: English, Italian, French, German, Spanish
• Page Count: 348
• File Format: PDF
• Document Number: 0350179R1

Chapters Covered

• 1 – Labels and Plates
• 2 – Frame
• 3 – Seat (until serial CE279336)
• 4 – Driving Position
• 5 – Rear Axle
• 6 – Rear Wheels
• 7 – Power Steering System
• 8 – Main Hydraulic System
• 9 – Oil Tank and Fuel Tank
• 10 – Drainage System and Brakes
• 11 – High Pressure System
• 12 – Geared Motor
• 13 – Front Wheels
• 14 – Drive Wheel – 3M
• 15 – Oil-Water Radiator
• 16 – Air Filter
• 17 – Exhaust Unit
• 18 – Control Valve
• 19 – Electrical Components
• 20 – Double Speed Pedal
• 21 – Speed Pedal
• 22 – Mechanical Accelerator and Lifting Accelerator – Diesel
• 23 – Mechanical Accelerator and Lifting Accelerator – LPG
• 24 – Tilting Jack
• 25 – Engine – Brackets – Hydrostatic Pump
• 26 – LPG System
• 27 – Hydrostatic Transmission
• 28 – Devices and Accessories
• 29 – Masts Group

Labels, Frame, Seat, and Driving Position (Chapters 1–4)

This opening section covers every decal, plate, and identification tag used across the C4D150D, C4D180D, and C4D200D diesel models plus the C4G150D, C4G180D, and C4G200D LPG variants. You get exploded views and part numbers for warning labels, capacity plates, CE label kits, and brand plates in multiple languages. The frame chapter details the chassis structure, fenders, covers, vibration dampers, battery supports, and gas spring-assisted hood assemblies. The seat section covers both standard and optional seat cushions, safety belts, armrests, and seat rails through serial CE279336, while the driving position chapter picks up from CE279339 with steering column, dashboard, pedals, and the complete operator station layout.

Axles, Wheels, Steering, and Brakes (Chapters 5–7, 10, 13–14)

The rear axle chapter breaks down the steering axle, steering cylinder, kingpins, bearings, hubs, and all associated seals and hardware. Rear and front wheel sections cover tyres, rims, and wheel assemblies for cushion, superelastic, and pneumatic configurations. The power steering system chapter maps the complete hydraulic steering circuit including hoses, fittings, pressure switches, and the steering hub. Brake and drainage system coverage includes the brake pedal assembly, master cylinder, and all hydraulic lines that make up the braking circuit. Drive wheel coverage spans both standard and 3M configurations with detailed bearing and seal layouts.

Hydraulic Systems (Chapters 8, 11, 18, 24)

One of the most technically valuable parts of this BT forklift spare parts catalogue is the hydraulic coverage. The main hydraulic system chapter with lever control valve gives you the complete circuit from pump to cylinders, including hose routings, fittings, and the control valve assembly itself. The high pressure system chapter covers the variable displacement pump, rotating group, hydraulic positioner, connection plate, high pressure valve, adjusting valve, gear pump, and solenoid valve. The control valve chapter details the 3-lever and 4-lever configurations with all levers, boots, terminals, and valve bodies. The tilting jack chapter provides parts for both 2M and 3M mast tilt cylinders.

Engine, Cooling, and Exhaust (Chapters 15–17, 25, 26)

Engine-related spare parts are grouped into the oil-water radiator, air filter, and exhaust unit chapters, plus the engine-brackets-hydrostatic pump chapter. Here you’ll find radiator assemblies, fans, thermostats, hoses, air filter cartridges, mufflers, exhaust pipes, and all mounting brackets. The Toyota engine groups themselves are covered in dedicated sections: the 1DZ-II diesel engine chapter spans cylinder head, cylinder block, timing gear cover, crankshaft, pistons, timing system, oil pump, oil filter, water pump, fan, manifolds, alternator, starter, fuel pump, diesel filter, injectors, and indicators. The 4Y LPG engine chapter covers the equivalent assemblies for LPG-powered units plus the LPG carburetor and vaporizer.

Transmission, Electrical, and Pedals (Chapters 12, 19–23, 27)

The hydrostatic transmission chapter covers the variable displacement pump, rotating unit, hydraulic positioner, connection plate, high pressure valve, adjusting valve, gear pump, solenoid valve, and magnets group. Electrical components include the printed circuit board, fuses, relays, wiring harnesses, thermal switch, and electric fan. Pedal chapters cover the double speed pedal, speed pedal, mechanical accelerator, lifting accelerator, and brake pedal assemblies with all springs, pins, bushings, and covers. The geared motor chapter provides parts for the motor-reduction gear unit.

Devices, Accessories, Cabins, and Masts (Chapters 28–29)

The devices and accessories chapter is extensive, covering lighting equipment, road circulation lighting, complete lighting systems, cabin components, standard and +100 cabins, canvas enclosures, heater system, swaying pedal system, radio car system, and LPG double bottle installations. The masts group chapter then covers 2M, 3M, and A.L.T. mast configurations with lifting jacks, fork carriage plates, sideshifting carriages, hydraulic lifting systems, and feeding systems. Chain kits are listed by mast height, and forks are covered in both FEM A and FEM B specifications.

Why This BT Forklift Parts Catalogue Matters

When you’re maintaining or repairing a BT C4D or C4G series forklift, guessing at part numbers costs time and money. This 348-page spare parts catalogue gives you the exact part numbers, quantities, and descriptions for every component on the machine. Whether you’re ordering a replacement hydraulic hose, a new seat cushion, a starter motor, or a complete mast chain kit, the exploded diagrams and structured parts lists let you identify exactly what you need before you place an order. The serial number breakpoints (CE279336, CE279339, CE284550, CE285213, CE285216, CE285468, CE285471, CE289095, CE289098, CE306366, CE306369) are clearly noted where parts change, so you can be confident you’re getting the right version for your specific machine.

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Instant PDF Delivery – No Shipping, No Waiting

This BT C4D and C4G forklift spare parts catalogue is delivered as an instant PDF download immediately after payment. No shipping fees, no waiting for a physical book to arrive. The file works on any device – laptop, tablet, or smartphone – and you can print the pages you need for the workshop or parts counter. Keep it on your computer for quick reference, or print the exploded diagrams and parts lists for the job at hand. Whether you’re a forklift technician, a fleet maintenance manager, or an equipment owner doing your own repairs, having the complete parts catalogue on hand makes every job faster and more accurate.