Bucyrus MD6640 SKF Rotary Blasthole Drill Operation & Maintenance Manual – CAT Rotary Track Drill SKF MD6640 – PDF DOWNLOAD

Description

Bucyrus MD6640 SKF Rotary Blasthole Drill Operation & Maintenance Manual – CAT Rotary Track Drill SKF MD6640 – PDF DOWNLOAD

DESCRIPTION:

Bucyrus MD6640 SKF Rotary Blasthole Drill Operation & Maintenance Manual – CAT Rotary Track Drill SKF MD6640 – PDF DOWNLOAD

Safety Information

This safety alert symbol indicates important safety messages in this manual. When you see this symbol, carefully read the message that follows and be alert to the possibility of personal injury or property damage

Before Starting Engine, Study Operator’s Manual
* Read and understand the warnings and cautions shown in Section 1
* Practice All Safety Precautions
* Make Pre-Operations Check
* Learn Controls Before Operating

• It is Owner/Operator’s responsibility to understand and follow manufacturer’s instructions on machine operation and maintenance, and to observe pertinent safety precautions, laws and regulations
• California Proposition 65 Warnings The following warning applies to equipment supplied with lead-acid batteries: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.
• The following warning applies to equipment supplied with diesel powered engines: Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

TABLE OF CONTENTS:

Bucyrus MD6640 SKF Rotary Blasthole Drill Operation & Maintenance Manual – CAT Rotary Track Drill SKF MD6640 – PDF DOWNLOAD

PARTS ORDERING AND PRODUCT SUPPORT......................  2
Safety Information......................................  3
Safety Stand Placement..................................  4
Product Description.....................................  5
SKF Component Locator...................................  6
SKFX Component Locator..................................  8
Contents................................................ 10
Section 1 - Safety...................................... 11
	Hazard Classification............................... 12
	Overview of Potential Hazards....................... 13
	Safety Guidelines................................... 16
	Safety Sign List.................................... 18
	Safety Sign Locator................................. 19
	Safety Signs........................................ 21
Section 2 - Operator Controls........................... 27
	Graphic Symbol Legend...............................  0
	Operator Control Panel (standard)...................  0
	Operator Control Panel (optional)...................  0
	Cat EMS Panel.......................................  0
	System Pressure Gauge Panel.........................  0
	Switch Panel (standard).............................  0
	Lights, Circuit Breakers............................  0
	Heater/AC...........................................  0
	AC/Heater/Pressurizer Unit..........................  0
	Operator's Seat.....................................  0
Section 3 - Lubrication and Preventative Maintenance.... 63
	Service Points–Mainframe............................  0
		Auto Lube System................................  0
		Manual Lube System..............................  0
	Service Points - General............................  0
	Lubrication–General.................................  0
	Lubrication and Maintenance Chart...................  0
	Lubricant Specifications............................  0
		Hydraulic Oil...................................  0
		Compressor......................................  0
		Final Drive Oil.................................  0
		Lubricating Grease..............................  0
		Gear Lubricant..................................  0
		Engine Oil (Caterpillar)........................  0
		Engine Oil (Cummins)............................  0
	Extreme Weather Lubricants..........................  0
	Preventative Maintenance............................  0
		Mast Trunnion Bolt Torque.......................  0
		Charge and Loop Filters.........................  0
		Hydraulic System................................  0
		Compressor Lubrication..........................  0
		Cat Pump Oil Specifications.....................  0
		Winch Lubrication...............................  0
		Water Pump (Cat Pump)...........................  0
		Cooling System–Cummins..........................  0
		Cooling System–Caterpillar......................  0
		Air Cleaners....................................  0
		Mast Pivot Shaft Inspection and Repair..........  0
		Weld Inspection.................................  0
		Bolted Joints...................................  0
		SAE Recommended Torque Values...................  0
		Critical Fastener ID & Inspection Schedule......  0
		Electrical System...............................  0
		Extended Machine Shutdown.......................  0
		Scheduled Oil Sampling Analysis.................  0
	Drill Stem Thread Lubricator........................  0
	Metric Conversions..................................  0
	Torque Values for Split Flange Connections..........  0
	Torque Values for Hydraulic Tubes & Fittings........  0
	Maintenance Record..................................  0
Section 4 - Operating Instructions......................107
	Pre-Start Checks....................................108
	Fire Suppression System.............................110
	Normal Start-Up Procedure...........................112
		To Start Engine.................................112
		After Start Checks..............................113
		Normal Shut Down................................113
	Ground Level Engine Stop............................115
	Cold Weather Operation..............................116
	Propelling Machine..................................119
	Leveling Machine....................................122
	Raising Mast........................................124
	Lowering Mast.......................................125
	Loading Drill Pipe..................................126
	Preparing to Drill..................................127
	Drilling Procedures.................................128
		Drilling with Standard Bit......................129
		Drilling with a Down The Hole Hammer............131
	Multiple Pass Drilling..............................136
		Adding Drill Pipe...............................137
		Retracting Drill Pipe...........................138
Section 5 - Drilling Practices..........................141
	Drilling Terminology................................142
	Bit Weight & Rotary Speeds..........................143
	Rotary Drill Bits...................................145
	Rotary Blast Hole Drill Strings.....................148
	Drill Bit Stabilizers...............................153
	Compressed Air......................................154
	Drilling Related Problems...........................155
	Operating Problems and Indicators...................156
	Solving Drilling Problems...........................157
Section 6 - Machine Transport and Specifications........159
	Transporting Machine................................160
	Mast Removal and Installation.......................160
	Loading and Unloading of Machine....................162
	Loading and Unloading of Mast.......................164
	Machine Specifications..............................165
	Transient Stability Limits..........................167
	Line of Sight Limits................................168
Section 7 - Options and Accessories.....................169
	Cold Weather Option.................................171
	Heater/Controller (Kim HotStart)....................177
	Vigilante System....................................195
	Auto Lube Controller................................207
	Drilling Efficiency Indicator.......................217
	Engine Monitor (Murphy PowerView)...................292
	Shock Sub...........................................311

BUCYRUS MD6640 SKF ROTARY BLASTHOLE DRILL OPERATION & MAINTENANCE MANUAL – CAT ROTARY TRACK DRILL SKF MD6640 – PDF DOWNLOAD:

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