CAT 8200 Dragline Operation & Maintenance Manual BI643029 – PDF DOWNLOAD
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CAT 8200 Dragline Operation & Maintenance Manual BI643029 – PDF DOWNLOAD
Description
CAT 8200 Dragline Operation & Maintenance Manual BI643029 – PDF DOWNLOAD
FILE DETAILS:
CAT 8200 Dragline Operation & Maintenance Manual BI643029 – PDF DOWNLOAD
Language : English
Pages : 112
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:
CAT 8200 Dragline Operation & Maintenance Manual BI643029 – PDF DOWNLOAD
Machine Operation:
Introduction:
The purpose of this section is to describe the operation of the individual motion controls and include some recommended operating procedures and practices that will aid the operator in the safe, smooth and efficient operation of the machine.
Operator Responsibilities:
• The operator must read and understand the operator’s manual and be familiar with
all instructions and signs on the machine.
• The operator must see that the machine is in proper order before starting to work
each shift. Refer to PRE-START INSPECTIONS for details. Check with mine
maintenance and operations management to see that periodic maintenance and
inspections have been performed and all necessary repairs made.
• Refer to START-UP PROCEDURE for detailed instructions on starting the machine.
TABLE OF CONTENTS:
CAT 8200 Dragline Operation & Maintenance Manual BI643029 – PDF DOWNLOAD
Mounting and Dismounting 4-5
Boarding Stairs 4-6
Operator’s Cab and Anteroom 4-8
Interior Safety Features 4-8
Fire Extinguishers 4-8
First Aid 4-8
Emergency Stop Button Locations 4-9
Interior Amenities 4-10
Refrigerator 4-10
Waste Chute 4-10
Storage Lockers 4-10
Operator’s Station 4-12
Operator’s Seat 4-13
Foot Pedals 4-15
Seat Belts 4-15
Armrest & Joystick Pod Adjustments 4-15
Joystick Pod Buttons 4-19
Operator Displays 4-20
Display Interchangeability 4-21
Operator’s Secondary Controls on the Console 4-22
Emergency Stop Button 4-22
Window Shade Switches 4-23
Wiper Switches 4-23
Console Dimmer Switch 4-23
Flood Light Switch 4-23
Heated Mirror Switch – Option 4-24
Operator Ceiling Light Switch 4-24
Back Ceiling Lights Switch 4-24
BI643029 Operation and Maintenance Manual
Operation
4-2 8200 Dragline October 2014
Man On Ground Light Switch 4-24
HVAC Digital Control Unit 4-25
Heater 4-25
Auto Climate Control 4-25
Air Conditioner 4-25
Up & Down Arrows 4-25
Power 4-26
Air Circulation Fan 4-26
Defog 4-26
Celsius / Fahrenheit Setting 4-26
Ground Test Switch 4-26
Stereo AM/FM Receiver/CD Player 4-27
USB Stereo Port 4-27
Motorized Window Shades 4-27
Task Lights 4-29
Ethernet & USB Ports 4-30
Telephone Handset 4-31
Swing Seat 4-32
Video Camera Locations 4-33
Video Camera Monitors 4-34
Operator’s Primary Controls and Display Information 4-37
Joystick Buttons 4-37
Joysticks 4-37
DIG Mode 4-38
PROPEL Mode 4-39
SWING Mode 4-40
Control Screen and Status Screen 4-41
Screen Headers 4-42
Home 4-43
Monitoring 4-44
Alarms 4-45
Settings 4-46
Startup Permissive & Control Permissive Screens 4-47
Displays 4-48
Operation and Maintenance Manual BI643029
Operation
October 2014 8200 Dragline 4-3
Information 4-49
Machine Startup 4-51
Prestart Inspection 4-51
Start-up Procedure 4-53
Typical Startup 4-56
Startup Sequence 4-58
Compressor Start-up & Shutdown 4-58
Starting the Air Compressor 4-59
Compressor Operation 4-60
Compressor Shutdown 4-60
Emergency Shutdown 4-61
Machine Operation 4-62
Introduction 4-62
Operator Responsibilities 4-62
Propel – Dig Mode 4-63
Hoist – Lower Motion Control 4-65
Payout – Drag Motion Control 4-66
Running the Machine 4-67
Preparing to Dig 4-67
Typical Digging Cycle 4-69
Ground Preparation 4-70
Changing To Propel Mode 4-71
Propel Operation 4-72
Walking Machinery Control 4-74
Auto Park 4-74
Walking 4-74
Turning the Machine 4-76
Returning To Drag (Digging) Mode 4-77
Machine Shutdown 4-77
Normal Shutdown Procedure 4-77
Park and Shutdown Procedure 4-78
Emergency Shutdown Procedure 4-78
Tightline Parameters 4-79
BI643029 Operation and Maintenance Manual
Operation
4-4 8200 Dragline October 2014
Joystick Calibration 4-83
Remote Rope Reeving 4-86
Operator Sequence 4-88
Air System 4-89
Main House Crane 4-90
Main House Crane Bridge Lockdown 4-91
Crane Transfer Beam 4-92
Dragline Applications 4-93
Box Cut 4-94
Simple Side Casting 4-96
Digging Cycle 4-99
Advance Bench 4-100
Extended Benching 4-102
Pull Back Method 4-104
Multiple Seams, Incline Seams 4-106
Cast Blasting 4-106
Leveling the Cast Blast 4-108
In-Pit Spoil Side Dig Method with Dozer Assist 4-109
Operational Checks 4-111
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