CAT Armored Face Conveyor Gearbox K-10 / K-10.1Operation & Maintenance Manual – PDF DOWNLOAD

Description

CAT Armored Face Conveyor Gearbox K-10 / K-10.1Operation & Maintenance Manual – PDF DOWNLOAD

DESCRIPTION:

CAT Armored Face Conveyor Gearbox K-10 K-10.1Operation & Maintenance Manual – PDF DOWNLOAD

About this manual

This chapter contains important information making it easier for you to use this manual. It also provides you with information on the structure of the manual and the symbols used.

Before starting work

correct operating manual

Using an operating manual that is not written for the gearbox type at hand can result in a safety hazard for yourself and others. Ensure that the data on the gearbox complies with the data given in the operating manual.

type of gearbox

This operating manual is designed for:

Gearbox K-10 / K-10.1
ID. no.: 1944 528 000 00 00
9145 010 000 00 00
9145 020 000 00 00
9145 280 000 00 00

TABLE OF CONTENTS:

CAT Armored Face Conveyor Gearbox K-10 K-10.1Operation & Maintenance Manual – PDF DOWNLOAD

1 About this manual
Before starting work 13
Persons for whom the operating manual is intended 13
Purpose of this operating manual 14
Characters and symbols used 14
2 Your safety
Personnel 23
Installation and repairs 23
Operating conditions 24
Intended use 24
Unauthorized use 24
Ambient conditions 24
Prerequisites for operation 25
Safety instructions 26
3 Storage and transport
Storage 33
Storing the equipment 33
Gearbox preservation 34
Transport 35
Load units; dimensions and weights 35
Before transport 35
Transport plan for gearbox K-10 and K-101 36
4 Installation
Gearbox installation 43
Before installation 43
Notes on installation 43
Drive connection assembly 45
Mounting and pulling-off device for the Voith Turbo fluid
coupling 45
Drive connection assembly protection covers 411
Electric motors 412
Starting-up the gearbox 413
Before start-up 413
Start-up 414
Test run 414
Dismantling and withdrawing equipment 415
Important instructions for dismantling 415
Caterpillar Global Mining Europe GmbH, Lünen 2012E
EM015401-0 (EN-US)
Contents
Gearbox K-10 / K-101
5 Operation
Gearbox maintenance 53
Tightening the bolted connections 53
Checking the oil level 53
Changing the oil 54
Lubricating the gearbox 54
Checking the breather plug 54
Checking the gearbox bearings 54
Cleaning the gearbox casing 55
Troubleshooting, gearbox 56
6 Technical data
Technical data sheet 63
Main dimensions and connections 64
Continuous power and continuous torque 67
Performance data 68
Technical description 69
Accessories 610
Drive connection assembly (e-motor) 610
Mounting and pulling-off device for the Voith Turbo fluid
coupling 611
Oil levels and oil quantities 612
Oil dipstick 612
Oil levels and oil quantities 613
Oil level – Oil overflow screws 615
Permissible media 616
Recommended oil for DBT gearboxes 616
Gear oil requirements 617
Lubricating greases and pastes 618
Requirements for the cooling water quality 620
Tightening torques 621
Screws with ISO metric thread 621
7 For your information
Service addresses 73
Europe 73
North America, Canada, South America 74
Australia 74
Africa 74
Asia 74
Standards and guidelines 76
Referenced national standards and guidelines 76
Referenced European standards and directives 76

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