CAT Armored Face Conveyor Hydraulic chain tensioning for parameter 115 Operation & Maintenance Manual

Description

CAT Armored Face Conveyor Hydraulic chain tensioning for parameter 115 Operation & Maintenance Manual

DESCRIPTION:

CAT Armored Face Conveyor Hydraulic chain tensioning for parameter 115 Operation & Maintenance Manual – PDF DOWNLOAD

About this manual

This chapter contains important information that makes it easier for you to use this manual. It provides you with information about the structure of the manual and the symbols and characters used in it.

Before starting work

applicable
operating manual

You will endanger yourself and others if you use an operating manual which is not intended for the existing tensioner. Ensure that the data on the tensioner complies with the data given in the operating manual

model

This operating manual belongs to the:
Hydraulic chain tensioner
ID No.: 1955 115 000 00 00
It is only permissible for tensioners of this type

category according to Atex directive

According to European Directive 94/9/EC, the chain tensioner is a Group I, Category M2 device

The operating manual must be accessible at all times to all persons working on or with the chain tensioner. An operating manual for the chain tensioner should always be available at the place of operation

new operating manual

• Request a new operating manual immediately if the current operating manual is no longer complete or has become illegible.
• Persons for whom the operating manual is intended This operating manual is intended for those persons who work with the tensioner.
• All persons working on the face, at the edge of the face or at the entry must read this operating manual

This includes persons who:

• are in charge of transport,
•  prepare the rise heading,
• perform installation/removal work,
• operate the conveyor,
• correct malfunctions,
• carry out daily routine work on the face or in the entry,
• perform maintenance work,
•  perform repair work.

Supervisory personnel who:

• initiate the activities mentioned above and/or
• supervise the activities mentioned above.

TABLE OF CONTENTS:

CAT Armored Face Conveyor Hydraulic chain tensioning for parameter 115 Operation & Maintenance Manual – PDF DOWNLOAD

1 About this manual
Before starting work 13
Persons for whom the operating manual is intended 13
Purpose of this operating manual 14
Characters and symbols used 14
2 Your safety
Personnel 23
Operation 23
Installation and repairs 24
Operating conditions 25
Intended use 25
Unauthorized use 25
Ambient conditions 25
Prerequisites for operation 26
Safety instructions 27
3 Storage and transport
Storage 33
Storing the equipment 33
Storing used equipment 34
Transport 34
Load units 34
Before transport 34
Transport sheet 36
4 Installation
What you need to observe prior to installation 43
Who is allowed to perform the installation? 43
Installation instructions 43
Chain tensioner overview 44
Chain tensioner attachment options 46
How to install the chain tensioner 47
How to install the electrohydraulic control unit 48
Hydraulic circuit diagram 410
Bucyrus Europe GmbH, Lünen 2011E
BI622549
Contents
Hydraulic chain tensioner / parameter 115
5 Operation
Operation information 53
Switch positions 55
Pretensioning conveyor chains 56
Chain tensioner functions 57
Maximum reachable torques 57
Dimensions and operating force of the chains 57
How to tension, extend or shorten chains 58
Auxiliary devices for holding the chain 58
Before operating the chain tensioner 59
Tensioning the chain 510
Disconnecting the chain 510
Shortening/lengthening the chain 510
Connecting the chain 511
Disengaging the ratchet pawl 511
Releasing the chain locking device 511
Putting the chain tensioner out of operation 512
Tensioning the chain with drive frame, size 115 512
How to maintain the chain tensioner 513
Tensioning gearbox 513
Hydraulic brake motor 513
Electrohydraulic control unit 513
6 Technical data
Technical data sheet 63
Main components 63
Functional description 64
Pressure control 65
Control gear with electrical interlock 66
Functional description 66
Permissible media 67
Hydraulic fluids 67
Quality of the process water 69
Identification of the chain tensioner 611
7 For your information
Standards and directives 73
Referenced standards and guidelines 73
Bucyrus Europe GmbH, Lünen 2011E

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