CAT Armored Face Conveyor MOHLER MOTOR 500 HP480 VOLTAGE Operation & Maintenance Manual
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CAT Armored Face Conveyor MOHLER MOTOR 500 HP480 VOLTAGE Operation & Maintenance Manual – PDF DOWNLOAD
Description
CAT Armored Face Conveyor MOHLER MOTOR 500 HP480 VOLTAGE Operation & Maintenance Manual – PDF DOWNLOAD
DESCRIPTION:
CAT Armored Face Conveyor MOHLER MOTOR 500 HP480 VOLTAGE Operation & Maintenance Manual – PDF DOWNLOAD
GENERAL INFORMATION
WARNING
- HIGH VOLTAGE AND ROTATING PARTS CAN CAUSE SERIOUS OR FATAL INJURY. THE USE OF ELECTRIC MACHINERY, LIKE ALL CONCENTRATED POWER AND ROTATING EQUIPMENT, CAN BE HAZARDOUS. INSTALLATION, OPERATION, AND MAINTENANCE OF ELECTRIC MACHINERY SHOULD BE PERFORMED BY QUALIFIED PERSONNEL. CONSULT NEMA MG 2 SAFETY STANDARD FOR CONSTRUCTION AND GUIDE FOR SELECTION, INSTALLATION AND USE OF INTEGRAL HP MOTORS, NATIONAL ELECTRICAL CODE AND SOUND LOCAL PRACTICES.
- These instructions do not intend to cover all details or variations in equipment nor to provide every possible contingency or hazard to be met in connection with installation, operation and maintenance. Should further information be desired or should problems arise which are not covered sufficiently for the purchasers purposes, the matter should be referred to Mohler Technology, Inc.
WARNING
- EYEBOL T(S) OR LIFTING LUG(S) ARE INTENDED FOR LIFTING THE MOTOR ONLY WITH THE STANDARD ACCESSORIES SUCH AS TACHOMETER, BRAKES, ETC., MOUNTED BY MOHLER TECHNOLOGY, INC. THE LIFTING MEANS ON THE MOTOR MUST NOT BE USED TO LIFT THE UNIT PLUS ADDTIONAL EQUIPMENT SUCH AS GEARS, PUMPS, COMPRESSORS, OR OTHER DRIVEN EQUIPMENT. THE LIFTING MEANS ON THE MOTOR CANNOT BE USED TO LIFT ASSEMBLIES OF MOTOR AND OTHER EQUIPMENT MOUNTED ON A COMMON BASE. THESE ASSEMBLIES MUST BE LIFTED BY OTHER LIFTING MEANS.
- Care should be taken to assure lifting in the direction intended in the design of the lifting means. Lift using all lugs provided. Likewise, precautions should be taken to prevent hazardous overloads due to sudden deceleration, acceleration or shock forces.
WARNING
- THE USE OF HIGHER THAN RATED WATER PRESSURE FOR WATER COOLED MOTORS CAN CAUSE SERIOUS OR FATAL INJURY TO PERSONNEL.
- Make certain that water connections and hoses are securely fastened to water inlet and outlet ports and that proper flow is provided to cool the motor when in use. Hoses should have test pressure rating higher or equal to that of motor operating pressure.
TABLE OF CONTENTS:
CAT Armored Face Conveyor MOHLER MOTOR 500 HP480 VOLTAGE Operation & Maintenance Manual – PDF DOWNLOAD
TABLE OF CONTENTS 1
MOTOR DATA SUMMARY 2
GENERAL INFORMATION 3
PREOPERATION CHECK 4
INTRODUCTION 5
RECEIPT OF SHIPMENT 5
STORAGE AND SHIPPING 5
General Instructions 5
Long Term On-Site Storage 6
Prevent Freezing 6
LIFTING 6
INSTALLATION 7
Thermostats 7
Location 7
Foundations 7
Mounting 7
Installing Flexible Couplings 8
Alignment of Direct Connected Shafts 9
Water Connections 9
Installing Lube Fittings 9
BALANCE 9
VIBRATION 9
METHODS OF MOTOR STARTING 10
Across the Line Starting 1 O
Alternate Starting Methods 1 o
Initial Start 10
Number of Starts 10
MOTOR CONTROL 10
MOTOR PROTECTION 11
Winding Thermostats 11
Bearing Thermostats 11
Options 11
MAINTENANCE 13
Cleaning 13
Lubrication 14
Replacing Ball Bearings 15
ELECTRICAL TESTING 16
Recommended Field Insulation Test 16
DC Megger 16
DC High Potential 16
NOISE 17
Windage (air) Noise 17
Mechanical Noise 17
Magnetic Noise 17
Methods of Reducing Noise 17
Other Noise Sources 18
SERVICE GUIDE 19
Spare Parts 21
Ordering Spare Parts 21
Appendix A 22
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