Operation Manual for Cat Bucyrus 488-6DM UN-A-TRAC A6474X245 PDF
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Cat BUCYRUS 488-6DM UN-A-TRAC ® Operation Manual A6474X245 – PDF DOWNLOAD
Cat BUCYRUS Dual and Single Motor Controller BUC2000 Operation and Troubleshooting Manual
Description
Cat BUCYRUS 488-6DM UN-A-TRAC ® Operation Manual A6474X245 – PDF DOWNLOAD
FILE DETAILS:
Cat BUCYRUS 488-6DM UN-A-TRAC ® Operation Manual A6474X245 – PDF DOWNLOAD
Language : English
Pages : 288
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Cat BUCYRUS 488-6DM UN-A-TRAC ® Operation Manual A6474X245 – PDF DOWNLOAD
1.Cat BUCYRUS 488-6DM UN-A-TRAC ® Operation Manual A6474X245 – PDF DOWNLOAD
2.Cat BUCYRUS Dual and Single Motor Controller BUC2000 Operation and Troubleshooting Manual – PDF DOWNLOAD
3.CAT BUCYRUS Kessler Axle Service Manual 72.4665.3
About this manual
This chapter provides important information making it easier for you to
use this manual. You will also be given information on the structure of
the manual and the symbols and characters used.
Bucyrus America, Inc. – Model 488-6DM UN-A-TRAC ®
Serial No.: N/A
and is only permitted to be used for equipment of this type.
working on or with the machine.
It should, if possible, always be available at the place of operation.
Send for a new operation manual immediately if the present manual is
no longer complete or has become illegible.
This operating manual is intended for those persons who work with or
on the machine.
Every person working on the face or in the intersection between face
and entry or in the entry must read this operating manual.
This includes persons who:
■ are in charge of transport
■ prepare the rise heading
■ perform assembly / disassembly work
■ operate the machine
■ eliminate faults
■ perform daily routine work on the face or in the entry
■ perform maintenance work
■ perform repair work
TABLE OF CONTENTS:
Cat BUCYRUS 488-6DM UN-A-TRAC ® Operation Manual A6474X245 – PDF DOWNLOAD
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 8
Pre-start inspection 2 8
Installation and start-up 2 9
Operation 2 9
Stopping 2 10
Maintenance and repair 2 10
Overview of the safety instructions 2 15
Chapter 3: Storage and transport 2 15
Chapter 4: Installation 2 15
Chapter 5: Operation 2 16
Chapter 6: Technical data 2 21
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Transport 3 4
Before transport 3 5
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
5 Operation
Operation 5 3
How to operate the UN-A-TRAC ® 5 3
Who is allowed to operate the UN-A-TRAC ® 5 3
When can operation be started? 5 3
Controls and indicators 5 4
Operator’s compartment 5 4
General hydraulic control information
(standard machine) 5 13
General hydraulic control information
(QDS bellcrank machine) 5 15
Hazard zone 5 18
Starting procedure 5 19
Machine operation 5 20
Shutdown procedure 5 23
Towing a disabled machine 5 25
Battery change procedure 5 26
Instructions on the maintenance 5 33
Important notes 5 33
Before maintenance 5 33
Critical torque values 5 35
Lubricants, fluids and capacities 5 35
Specific lubrication and maintenance instructions 5 39
Every shift 5 39
Weekly 5 40
Monthly 5 51
Every three months 5 52
Instructions on the adjustment procedures 5 59
Primary hydraulic system pressure 5 59
Steering relief pressure 5 61
Troubleshooting procedures 5 63
Hydraulic system (general) 5 64
Brakes 5 67
Hydraulic cylinders 5 69
Hydraulic pump 5 70
Valves 5 72
6 Technical data
Technical data 6 3
Components of the 488-6DM UN-A-TRAC ® 6 3
Tightening torques 6 7
Permissible data 6 13
Lubrication fluids and greases 6 13
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4
Cat BUCYRUS Dual and Single Motor Controller Operation and Troubleshooting Manual
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this manual intended for? 1 3
What is the purpose of this manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
State of the art 2 3
Repair 2 3
Safety instructions 2 4
General rules 2 4
Storage and transport 2 5
Maintenance and repair 2 6
Overview of the safety instructions 2 8
Chapter 3: Operation 2 8
Chapter 4: Technical data 2 8
3 Operation
Operation 3 3
History 3 3
Simplified BUC2000 circuit 3 4
Voltage vs speed 3 4
Flywheel diode motor current (forward mode) 3 5
Flywheel diode motor current (reverse mode) 3 5
Flywheel diode motor current (direction does not change) 3 6
Flywheel current (low speed) 3 7
Flywheel current (high speed) 3 7
General specifications 3 8
Data logging features 3 11
Microprocessor based logic card 3 12
Microprocessor based logic card diagnostics 3 13
Configuration jumper table 3 14
Optional dashboard display 3 15
Fault message chart 3 16
Optional hand held diag calibration unit security levels 3 17
Optional hand held diagnostics calibration unit 3 18
Optional hand held diagnostics calibration unit operation 3 19
Personality adjustment procedure 3 19
Traction personalities (controller adjustments) 3 20
Traction status display 3 21
Traction test display 3 23
Traction BDI display 3 23
Error code legend 3 24
IGBT panels and harness assemblies 3 25
Dashboard display and harness assembly 3 31
Panel wiring harness 3 34
Vehicle direction of travel 3 35
Troubleshooting 3 37
IGBT and diode measurements 3 38
IGBT measurements 3 39
Diode measurements 3 40
Panel measurements 3 42
Driver measurements 3 43
Schematics 3 44
4 Tightening torques
Tightening torques 4 3
5 For your information
For your information 5 3
Our service 5 3
Service address 5 3
Rebuild facility address 5 4
3.CAT BUCYRUS Kessler Axle Service Manual 72.4665.3
Customer Support: [email protected]
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